Corrosion protection of carbon steel by thin films of poly(3-alkyl thiophenes) in 0.5M H2SO4

Recent Progress of Polymeric Corrosion Inhibitor: Structure and Application

An anti-corrosion inhibitor is one of the most useful methods to prevent metal corrosion toward different media. In comparison with small molecular inhibitors, a polymeric inhibitor can integrate more adsorption groups and generate a synergetic effect, which has been widely used in industry and become a hot topic in academic research. Generally, both natural polymer-based inhibitors and synthetic polymeric inhibitors have been developed. Herein, we summarize the recent progress of polymeric inhibitors during the last decade, especially the structure design and application of synthetic polymeric inhibitor and related hybrid/composite.

Towards the Development of Novel Hybrid Composite Steel Pipes: Electrochemical Evaluation of Fiber-Reinforced Polymer Layered Steel against Corrosion

Corrosion remains one of the major and most costly challenges faced by the steel industry. Various fiber-reinforced polymer coating systems have been proposed to protect metallic piping distribution networks against corrosion. Despite increasing interest among scientific and industrial communities, there is only limited predictive capability for selecting the optimum composite system for a given corrosive condition. In this study, we present a comprehensive evaluation of the electrochemical behavior of two different fiber-reinforced polymer composite systems against the corrosion of carbon steel pipes under a wide range of acidic and corrosive solutions. The composites were made of glass and Kevlar fibers with an epoxy resin matrix and were subjected to corrosive solutions of 0.5 M NaCl, 0.5 M HCl, and 0.5 M H2SO4. The kinetics of the corrosion reactions were evaluated using potentiodynamic polarization (PDP) tests. In addition, electrochemical impedance spectroscopy (EIS) tests were carried out at open circuit potentials (OCPs). It was demonstrated that the glass fiber-reinforced polymer coating system offered the best protection against corrosion, with a high stability against deterioration when compared with epoxy and Kevlar fiber-reinforced polymer coating systems. Scanning electron microscopy images revealed cracks and deteriorated embedded fibers due to acid attack, sustained/assisted by the diffusion of the corrosion species.

A Novel Electroactive Imide Oligomer and Its Application in Anticorrosion Coating

A novel aniline tetramer (AT) capped electroactive imide oligomer (EIO) for metal corrosion protection was successfully synthesized in this study. The chemical structure of the EIO was characterized by liquid chromatography-mass spectrometry and Fourier-transform infrared spectroscopy. Furthermore, the redox behavior of EIO was identified using electrochemical cyclic voltammetry studies. An EIO coated on a cold-rolled steel (CRS) electrode was found to possess superior corrosion resistance to polyimide (PI) on a series of electrochemical corrosion measurements in 3.5 wt.% NaCl solution over an extended period (30 days). The mechanism for the advanced corrosion protection of the PI coating on the CRS electrode could be attributed to the redox catalytic capabilities of the AT units present in the EIO. These capabilities may induce the formation of passive metal oxide layers on the CRS electrode. Scanning electron microscopy and X-ray photoelectron spectroscopy were used to analyze the surface condition of the CRS after the corrosion test. EIO- and PI-coated electrodes were identified by a series of electrochemical measurements, including corrosion potential (E_corr), polarization resistance (R_p), and corrosion current (I_corr) measurements, along with electrochemical impedance spectroscopy (EIS).

Electrochemical behavior, characterization and corrosion protection properties of poly(bithiophene+2-methylfuran) copolymer coatings on A304 stainless steel

Polybithiophene (PBTh), poly(2-methylfuran) (PMeFu) and poly(bithiophene+2-methylfuran) noted poly(BTh+MeFu) copolymer films were synthesized by electrochemical deposition on 304-stainless steel, from an acetonitrile (ACN) solution containing 10−2m bithiophene, 10−2m 2-methylfuran and 10−1m lithium perchlorate (LiClO4), by cyclic voltammetry (CV) between 0 V and 2 V vs. SCE, with a scan rate of 50 mV·s−1. The copolymers coated were studied in a corrosive sulfuric acid medium (H2SO4·1 N) using the potensiodynamique polarization method and the electrochemical impedance spectroscopy (EIS). Copolymers coated characterization was performed using scanning electron microscopy (SEM) and Fourier transform infrared (FTIR) spectroscopy. The polarization curves show that the copolymer film formed on A304, shifts the corrosion potential towards more positive potentials. The presence of the poly(BTh+MeFu) improves the corrosion resistance of the metal in a corrosive medium, H2SO4. This protection against corrosion is caused by the barrier effect of the layer of copolymer, which covers the surface of the A304 stainless steel against the aggressive ions of the corrosive medium.

Preparation and characterization emulsion of PANI-TiO2 nanocomposite and its application as anticorrosive coating

Emulsion nanoparticles of polyaniline (PANI) were synthesized in the aqueous media by using hydroxylpropylcellulose (HPC) as a stabilizer and ammonium persulfate as an oxidant in the presence of TiO2 with nanometer size. New poly(vinyl acetate) (PVAc) coating over carbon steel was prepared by addition of emulsion nanoparticles in different concentrations (1%, 2% and 1.5%) in PVAc as the major matrix. The Tafel plot records were used for the definition of potential and corrosion current (Icorr). Nanoparticles were characterized and compared by X-ray diffraction (XRD), thermal gravimetric analysis (TGA), Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). By adding TiO2, the thermal stability of the nanocomposite increased. A small size of colloidal particles prevented the precipitation of conducting polymer particles and led to better dispersion of nanocomposites in the matrix of the PVAc binder; therefore, the paint was homogeneous and anticorrosion properties of the coating increased. According to the results, 1.5% of PANI-TiO2 nanocomposite in PVAc has a much lower Icorr in NaCl aqueous solution and 2% of PANI-TiO2 nanocomposite in PVAc has the best corrosion protection in HCl.