Electrochemical impedance spectroscopy and corrosion behaviour of Al2O3–Ni nano composite coatings

Sulfonated Zinc Phthalocyanine Coating as an Efficient and Ecofriendly Corrosion Inhibitor for Copper Surfaces: An In Silico Led Design and Its Experimental Validation

The current study highlights the successful integration of an in silico design with experimental validation to create a highly effective corrosion inhibitor for copper (Cu) surfaces. The synthesized sulfonated zinc phthalocyanine (Zn-Pc) is electrochemically characterized and demonstrates an impressive 97% inhibition efficiency, comparable to the widely used industrial corrosion inhibitor, BTA, for Cu surfaces. The corrosion inhibition is comprehensively analyzed through potentiodynamic polarization and impedance spectroscopy techniques, supported by their respective equivalent circuits. Furthermore, the sample undergoes thorough characterization using scanning electron microscopy, energy-dispersive X-ray analysis, X-ray photoelectron spectroscopy, contact angle measurements, and atomic force microscopy. Density functional theory calculations reveal that sulfonated Zn-Pc exhibits the highest interaction energy, underscoring its exceptional inhibition properties. These results open possibilities for utilizing computational methods to design and optimize corrosion inhibitors for protection of Cu surfaces.

Recovery of Al2O3 from hazardous Al waste as a reinforcement particle for high-performance Ni/Al2O3 corrosion resistance coating via ultrasonic-aided supercritical-CO2 electrodeposition

The unprocessed dumping of aluminium wastes in the landscape leads to generation of heat and toxic gases, which are detrimental to the ecosystem. Motivated by the waste-to-wealth notion, we demonstrated the recovery of aluminium oxide nanoparticles (Al₂O₃NPs) from domestic aluminium wastes via a sonochemical approach and synthesis of nickel/aluminium oxide (Ni/Al₂O₃) coating via ultrasonic-coupled supercritical carbon dioxide (US-SC-CO₂) electrodeposition method for higher corrosion resistance performance. The physical characterization and material confirmation of prepared films were examined by microscopic and various spectroscopic techniques. The electrochemical corrosion resistance studies were explored via potentiodynamic polarization and electrochemical impedance spectroscopy techniques. Based on the results, the US-SC-CO₂ strategy exposed an improved distribution of Al₂O₃ NPs assimilation in Ni matrix, higher corrosion resistance, and microhardness. The integration of ultrasonic irradiation into the SC-CO₂ process promises an enhanced coating quality. Thereby, the novel US-SC-CO₂ approach for Ni/Al₂O₃ synthesis is expected to achieve a sustainable green impact in real-world applications.

Enhancement of Corrosion Resistance Properties of Electrodeposited Ni/nano-TiC Composite Layers

This paper presents novel results on the effects of the dispersion of titanium carbide nanoparticles (50 nm mean diameter) into a nickel-plating electrolyte on the corrosion behavior of the nanocomposite layers obtained. The Ni/nano-TiC layers are compared with pure nickel layers obtained at the same electrodeposition parameters with 60 mA·cm−2 current density and 10 min deposition time. The comparative corrosion performances are investigated using a three-electrode electrochemical cell in a solution (mixed boric acid with lithium hydroxide), which simulates the primary water circuit of pressurized water reactors (PWRs). Open circuit potential measurement and electrochemical impedance spectroscopy were employed as the electrochemical methods, using an electrochemical workstation connected to an electrochemical cell, as well as a PC with software to drive the experimental work. The results clearly revealed enhanced corrosion properties for the Ni/nano-TiC hybrid layers as compared to the pure Ni layers. The significantly improved corrosion behavior can be attributed to the TiC nanoparticles embedded into the Ni matrix, which have the effect of insulating centers at the composite layer/corrosive solution interface.

Preparation and Characterization of Polydopamine-Modified Ni/Carbon Nanotubes Friction Composite Coating

In this paper, dopamine (DA) was used for the surface modification of carbon nanotubes (CNTs) to solve the agglomeration problem. High resolution transmission electron microscopy (HRTEM) and X-ray photoelectron spectroscopy (XPS) were utilized to understand the morphology and presence of different elements in the modified CNTs. The treated CNT surfaces were wrapped by a pDA layer and the layer thickness was controlled by reaction time. The dispersion test showed that the treated CNTs remained uniformly dispersed in solution for more than 30 days. The Ni/CNTs@pDA composite coating on the mild steel specimen was obtained by the electrodeposition technique. Ball-on-disc friction-wear equipment and an electrochemical workstation were used to test the friction-wear and corrosion resistance of the composite coating. The results indicated that the Ni/CNTs@pDA coating showed excellent tribological performance and were superior to the pure Ni coating.

A Review on the Corrosion Behaviour of Nanocoatings on Metallic Substrates

Growth in nanocoatings technology is moving towards implementing nanocoatings in many sectors of the industry due to their excellent abilities. Nanocoatings offer numerous advantages, including surface hardness, adhesive strength, long-term and/or high-temperature corrosion resistance, the enhancement of tribological properties, etc. In addition, nanocoatings can be applied in thinner and smoother thickness, which allows flexibility in equipment design, improved efficiency, lower fuel economy, lower carbon footprints, and lower maintenance and operating costs. Nanocoatings are utilised efficiently to reduce the effect of a corrosive environment. A nanocoating is a coating that either has constituents in the nanoscale, or is composed of layers that are less than 100 nm. The fine sizes of nanomaterials and the high density of their ground boundaries enable good adhesion and an excellent physical coverage of the coated surface. Yet, such fine properties might form active sites for corrosion attack. This paper reviews the corrosion behaviour of metallic, ceramic, and nanocomposite coatings on the surface of metallic substrates. It summarises the factors affecting the corrosion of these substrates, as well as the conditions where such coatings provided required protection.

Corrosion inhibiting action of Ni–Mo alloy coatings in the presence of mixed metal oxide nanocomposites

Enhanced anti-corrosion properties of Ni–Mo alloy coatings by addition of mixed metal oxide nanoparticles via an electrodeposition method.

Analyzing and Modelling the Corrosion Behavior of Ni/Al2O3, Ni/SiC, Ni/ZrO2 and Ni/Graphene Nanocomposite Coatings

A study has been presented on the effects of intrinsic mechanical parameters, such as surface stress, surface elastic modulus, surface porosity, permeability and grain size on the corrosion failure of nanocomposite coatings. A set of mechano-electrochemical equations was developed by combining the popular Butler–Volmer and Duhem expressions to analyze the direct influence of mechanical parameters on the electrochemical reactions in nanocomposite coatings. Nanocomposite coatings of Ni with Al₂O₃, SiC, ZrO₂ and Graphene nanoparticles were studied as examples. The predictions showed that the corrosion rate of the nanocoatings increased with increasing grain size due to increase in surface stress, surface porosity and permeability of nanocoatings. A detailed experimental study was performed in which the nanocomposite coatings were subjected to an accelerated corrosion testing. The experimental results helped to develop and validate the equations by qualitative comparison between the experimental and predicted results showing good agreement between the two.

Corrosion Resistance of Ni-ZrO2 Nanocomposite Coating Prepared by Pulse Electrodeposition with Rotating Cathode in an Ultrasonic Field

The Ni- ZrO2 nanocomposite coatings were prepared by pulse electrodeposition with rotating cathode in an ultrasonic field, and the corrosion resistance of the coatings were studied in 5% H2SO4. The surface morphologies of composite coatings after corrosion were analyzed by scanning electron microscope (SEM). And corrosion rate was tested using an electronic balance. The results shows that, compared with pure Ni coating, pulse current composite coating and pulse current composite coating with ultrasound, the Ni-ZrO2 nanocomposite coating prepared by pulse electrodeposition with rotating cathode in an ultrasonic field has more uniform micro-structure, more compacted grain and lower corrosion rate. Peculiarly, it exhibits excellent corrosion resistance.

Electrochemical impedance spectroscopy

This review describes recent advances in electrochemical impedance spectroscopy (EIS) with an emphasis on its novel applications to various electrochemistry-related problems. Section 1 discusses the development of new EIS techniques to reduce measurement time. For this purpose, various forms of multisine EIS techniques were first developed via a noise signal synthesized by mixing ac waves of various frequencies, followed by fast Fourier transform of the signal and the resulting current. Subsequently, an entirely new concept was introduced in which true white noise was used as an excitation source, followed by Fourier transform of both excitation and response signals. Section 2 describes novel applications of the newly developed techniques to time-resolved impedance measurements as well as to impedance imaging. Section 3 is devoted to recent applications of EIS techniques, specifically traditional measurements in various fields with a special emphasis on biosensor detections.

Electrodeposition of nanostructured coatings and their characterization-A review

Nanostructured materials have gained importance in recent years due to their significantly enhanced properties. In particular, electrochemistry has a special role in producing a variety of nanostructured materials. In the current review, we discuss the superiority of electrochemical deposition techniques in synthesizing various nanomaterials that exhibit improved characteristics compared with materials produced by conventional techniques, as well as their classification, synthesis routes, properties and applications. The superior properties of a nanostructured nickel coating produced by electrochemical deposition are outlined. The properties of various nanostructured coating materials produced by electrochemical techniques are also described. Finally, the importance of nanostructured coatings in industrial applications as well as their potential in future technologies is emphasized.