Recent progress in electrodeposition of thermoelectric thin films and nanostructures

Nanocones: A Compressive Review of Their Electrochemical Synthesis and Applications

The development in the field of nanomaterials has resulted in the synthesis of various structures. Depending on their final applications, the desired composition and therefore alternate properties can be achieved. In electrochemistry, the fabrication of bulk films characterized by high catalytic performance is well-studied in the literature. However, decreasing the scale of materials to the nanoscale significantly increases the active surface area, which is crucial in electrocatalysis. In this work, a special focus is placed on the electrodeposition of nanocones and their application as catalysts in hydrogen evolution reactions. The main paths for their synthesis concern deposition into the templates and from electrolytes containing an addition of crystal modifier that are directly deposited on the substrate. Additionally, the fabrication of cones using other methods and their applications are briefly reviewed.

Applications of electron microscopic observations to electrochemistry in liquid electrolytes for batteries

Herein, we review notable points from observations of electrochemical reactions in a liquid electrolyte by liquid-phase electron microscopy. In situ microscopic observations of electrochemical reactions are urgently required, particularly to solve various battery issues. Battery performance is evaluated by various electrochemical measurements of bulk samples. However, it is necessary to understand the physical/chemical phenomena occurring in batteries to elucidate the reaction mechanisms. Thus, in situ microscopic observation is effective for understanding the reactions that occur in batteries. Herein, we focus on two methods, of the liquid phase (scanning) transmission electron microscopy and liquid phase scanning electron microscopy, and summarize the advantages and disadvantages of both methods.

Chemically processed CdTe thin films for potential applications in solar cells - Effect of Cu doping

Thin films of cadmium telluride (CdTe) have attained the attention of researchers due to the potential application in solar cells. However, cost-effective fabrication of solar cells based on thin films along with remarkable efficiency and control over optical properties is still a challenging task. This study presents an analysis of the structural, optical and electrical properties of undoped and Cu-doped CdTe thin films fabricated on ITO coated glass substrates using an electrodeposition process with a focus on practical applications. Electrolytes of cadmium (Cd), tellurium (Te) and copper (Cu) are prepared with a low molarity of 0.1 M. Thin films are deposited by keeping current density in the range of 0.12-0.3 mA/cm2. Copper doping is varied (2-10 wt%) for the optimized sample. X-ray diffraction crystallography indicates that both undoped CdTe and Cu-doped CdTe films crystallize into a dominant hexagonal lattice. Direct energy band gap is observed for both undoped and doped conditions. The study revealed a drop in the optical band gap energy to ∼1.46 eV with the increase in doping (Cu) concentration from 2 to 10 wt%. Increase in mobility and conductivity is observed with the increase in current density of the deposited undoped CdTe thin films. Whereas, Cu doping of 6 wt% produced thin films with acceptable mobility and conductivity for the doped samples. Furthermore, photoluminescence (PL) spectroscopy unveiled a multitude of emission peaks encompassing the visible spectrum, arising from the combination of electrons and holes through both direct and indirect recombination processes. Findings of this study suggest that chemically produced CdTe thin films would be suitable for use as low-cost applications pertaining to solar cells.

Comprehensive Review on Thermoelectric Electrodeposits: Enhancing Thermoelectric Performance Through Nanoengineering

Thermoelectric devices based power generation and cooling systemsystem have lot of advantages over conventional refrigerator and power generators, becausebecause of solid-state devicesdevices, compact size, good scalability, nono-emissions and low maintenance requirement with long operating lifetime. However, the applications of thermoelectric devices have been limited owingowing to their low energy conversion efficiency. It has drawn tremendous attention in the field of thermoelectric materials and devices in the 21st century because of the need of sustainable energy harvesting technology and the ability to develop higher performance thermoelectric materials through nanoscale science and defect engineering. Among various fabrication methods, electrodeposition is one of the most promising synthesis methods to fabricate devices because of its ability to control morphology, composition, crystallinity, and crystal structure of materials through controlling electrodeposition parameters. Additionally, it is an additive manufacturing technique with minimum waste materials that operates at near room temperature. Furthermore, its growth rate is significantly higher (i.e., a few hundred microns per hour) than the vacuum processes, which allows device fabrication in cost effective matter. In this paper, the latest development of various electrodeposited thermoelectric materials (i.e., Te, PbTe, Bi₂Te₃ and their derivatives, BiSe, BiS, Sb₂Te₃) in different forms including thin films, nanowires, and nanocomposites were comprehensively reviewed. Additionally, their thermoelectric properties are correlated to the composition, morphology, and crystal structure.

Te-Embedded Nanocrystalline PbTe Thick Films: Structure and Thermoelectric Properties Relationship

The Te-embedded PbTe nanocrystallline thick films (i.e., 50 µm) were electrodeposited, where the fraction and average grain size of PbTe and Te phases were tuned by adjusting the applied potential followed by post thermal treatment. The crystal grain boundary and Te nano-inclusion in the films played critical roles in their thermoelectric properties. The Te-embedded PbTe thick film with the average grain size of around 100 nm showed lower energy barrier height (EB = 0.023 eV) than thick films with the average grain size of a few tens of nm (EB = 0.11). Although decrease in the energy barrier reduced the Seebeck coefficient, however, it enhanced the electrical conductivity, which resulted in an increase in power factor (PF). The highest power factor was 183 μw K−2 cm−1, achieved at the energy barrier of 0.023 eV.

Electrodeposited Thin-Film Micro-Thermoelectric Coolers with Extreme Heat Flux Handling and Microsecond Time Response

Thin-film thermoelectric coolers are emerging as a viable option for the on-chip temperature management of electronic and photonic integrated circuits. In this work, we demonstrate the record heat flux handling capability of electrodeposited Bi₂Te₃ films of 720(±60) W cm^-2 at room temperature, achieved by careful control of the contact interfaces to reduce contact resistance. The characteristic parameters of a single leg thin-film devices were measured in situ, giving a Seebeck coefficient of S = -121(±6) μV K^-1, thermal conductivity of κ = 0.85(±0.08) W m^-1 K^-1, electrical conductivity of σ = 5.2(±0.32) × 10⁴ S m^-1, and electrical contact resistivity of ∼10^-11 Ω m². These thermoelectric parameters lead to a material ZT = 0.26(±0.04), which, for our device structure, allowed a net cooling of ΔT_max = 4.4(±0.12) K. A response time of τ = 20 μs was measured experimentally. This work shows that with the correct treatment of contact interfaces, electrodeposited thin-film thermoelectrics can compete with more complicated and expensive technologies such as metal organic chemical vapor deposition (MOCVD) multilayers.

Electrodeposition of V-VI Nanowires and Their Thermoelectric Properties

Nanostructuration is an intensive field of research due to the appearance of interesting properties at the nanoscale. For instance, in thermoelectricity the most outstanding improvements obtained lately are related to phenomena that appear as a result of nano-engineering different materials. The thermoelectric effect is the direct conversion from temperature gradients into electricity and vice versa. When going to low dimensions, for example in the particular case of thermoelectric nanowires, the transport properties of phonons are modified with respect to those found in bulk leading to a higher thermoelectric figure of merit z. In more detail, this review tries to compile some of the landmarks in the electrodeposition of Bi₂Te₃-based nanowires. We will focus on the achievements using different templates, electrolytes and deposition modes. We will also summarize the measurements performed in those nanowires and the main conclusions that can be extracted from the published works. Finally, an update of nanowire-based thermoelectric generators is also included.

High-throughput physical vapour deposition flexible thermoelectric generators

Flexible thermoelectric generators (TEGs) can provide uninterrupted, green energy from body-heat, overcoming bulky battery configurations that limit the wearable-technologies market today. High-throughput production of flexible TEGs is currently dominated by printing techniques, limiting material choices and performance. This work investigates the compatibility of physical vapour deposition (PVD) techniques with a flexible commercial process, roll-to-roll (R2R), for thermoelectric applications. We demonstrate, on a flexible polyimide substrate, a sputtered Bi₂Te₃/GeTe TEG with Seebeck coefficient (S) of 140 μV/K per pair and output power (P) of 0.4 nW per pair for a 20 °C temperature difference. For the first time, thermoelectric properties of R2R sputtered Bi₂Te₃ films are reported and we demonstrate the ability to tune the power factor by lowering run times, lending itself to a high-speed low-cost process. To further illustrate this high-rate PVD/R2R compatibility, we fabricate a TEG using Virtual Cathode Deposition (VCD), a novel high deposition rate PVD tool, for the first time. This Bi₂Te₃/Bi_0.5Sb_1.5Te₃ TEG exhibits S = 250 μV/K per pair and P = 0.2 nW per pair for a 20 °C temperature difference.

Power Generation in Slope-Type Thin-Film Thermoelectric Generators by the Simple Contact of a Heat Source

To conveniently generate electric energy for next-generation smart network monitoring systems, we propose the design and fabrication of slope-type thin-film thermoelectric generators by the simple contact of a heat source. N-type Bi2Te3 films and p-type Sb2Te3 films were formed on a stainless-steel substrate employing potentiostatic electrodeposition using a nitric acid-based bath, followed by a transfer process. In order to naturally induce a temperature difference (ΔT) between the ends of the generator, slope blocks made by polydimethylsiloxane (PDMS) were prepared and then inserted between the generators and heat sources. The performance of the generators, the open circuit voltage (Voc), and the maximum output power (Pmax), were measured using PDMS slope angles as the temperature of the heat source was increased. The ΔT of the generators increased as the slope angle was increased. The generator with the highest slope angle (28°) exhibited a Voc of 7.2 mV and Pmax of 18.3 μW at ΔT of 15 K for a heat source temperature of 42 °C. Our results demonstrate the feasibility of slope-type thin-film thermoelectric generators, which can be fabricated with a low manufacturing cost.

Energy Harvesting Research: The Road from Single Source to Multisource

Energy harvesting technology may be considered an ultimate solution to replace batteries and provide a long-term power supply for wireless sensor networks. Looking back into its research history, individual energy harvesters for the conversion of single energy sources into electricity are developed first, followed by hybrid counterparts designed for use with multiple energy sources. Very recently, the concept of a truly multisource energy harvester built from only a single piece of material as the energy conversion component is proposed. This review, from the aspect of materials and device configurations, explains in detail a wide scope to give an overview of energy harvesting research. It covers single-source devices including solar, thermal, kinetic and other types of energy harvesters, hybrid energy harvesting configurations for both single and multiple energy sources and single material, and multisource energy harvesters. It also includes the energy conversion principles of photovoltaic, electromagnetic, piezoelectric, triboelectric, electrostatic, electrostrictive, thermoelectric, pyroelectric, magnetostrictive, and dielectric devices. This is one of the most comprehensive reviews conducted to date, focusing on the entire energy harvesting research scene and providing a guide to seeking deeper and more specific research references and resources from every corner of the scientific community.

Surfactant mediated synthesis of bismuth selenide thin films for photoelectrochemical solar cell applications

In the present report, nanostructured bismuth selenide (Bi₂Se₃) thin films have been successfully deposited by using arrested precipitation technique (APT) at room temperature. The effect of three different surfactants on the optostructural, morphological, compositional and photoelectrochemical properties of Bi₂Se₃ thin films were investigated. Optical absorption data indicates direct and allowed transition with a band gap energy varied from 1.4 eV to 1.8 eV. The X-ray diffraction pattern (XRD) revealed that Bi₂Se₃ thin films are crystalline in nature and confirmed rhombohedral crystal structure. SEM micrographs shows morphological transition from interconnected mesh to nanospheres like and finally granular morphology. Surface topography of Bi₂Se₃ thin films was determined by AFM. Compositional analysis of all samples was carried out by energy dispersive X-ray spectroscopy (EDS). Finally, all Bi₂Se₃ thin films shows good PEC performance with highest photoconversion efficiency 1.47%. In order to study the stability of Bi₂Se₃ thin films four cycles are repeated after gap of one week each. Further PEC performance of all Bi₂Se₃ thin films are also supported by electrochemical impedance (EIS) measurement study.

Deposition potential controlled structural and thermoelectric behavior of electrodeposited CoSb3 thin films

Deposition potential controlled evolution of (420) textured CoSb₃ phase and micro structure correlated to enhancement in near room temperature thermoelectric power-factor.

Preparation of Bismuth Telluride Films with High Thermoelectric Power Factor

Highly conductive n-type Bi₂Te₃ films on a flexible substrate were prepared via electrodeposition followed by a transfer process using an adhesive substrate. The growth of the Bi₂Te₃ crystals was precisely controlled by an electrochemical deposition potential (V_dep), which was critical to the preferred orientation of the crystal growth along the (110) direction and thus to the properties of a flexible thermoelectric generator (FTEG). A Bi₂Te₃ film prepared under V_dep of 0.02 V showed high electrical conductivity (691 S cm^-1) with a maximum power factor of 1473 μW m^-1 K^-2, which is the highest among the Bi₂Te₃ films prepared by the electrodeposition methods. As-prepared FTEG was bendable, showing only a small resistance change after 300 repeated bending cycles. Combined with the n-type Bi₂Te₃ FTEG, a prototype p-n-type flexible thermoelectric (pn-FTEG) was prepared using p-type poly(3,4-ethylene dioxythiophene)s. The pn-FTEG (5-couples) generated an output voltage of 5 mV at ΔT = 12 K with high output power of 56 nW (or 105 nWg^-1). These results indicate that the FTEG can reproducibly work well in a bent state and has high application potential for harvesting thermal energy from curved sources such as human body temperature.

Synthesis of Bi2Te3and (BixSb1−x)2Te3nanoparticles using the novel IL [C4mim]3[Bi3I12]

[C₄mim]₃[Bi₃I₁₂] is a promising Bi-source for the ionothermal synthesis of binary (Bi₂Te₃) and ternary tetradymite-type nanoparticles (Bi_xSb_1−x)₂Te₃(x= 0.25, 0.5, 0.75) in ionic liquid.

Using anodic aluminum oxide templates and electrochemical method to deposit BiSbTe-based thermoelectric nanowires

In this study, the cyclic voltammetry method was first used to find the reduced voltages and anodic peaks of Bi3+, Sb3+, and Te4+ ions as the judgments for the growth of the (Bi,Sb)2 - x Te3 + x-based materials. Ethylene glycol (C2H6O2) was used as a solvent, and 0.3 M potassium iodide (KI) was used to improve the conductivity of the solution. Two different electrolyte formulas were first used: (a) 0.01 M Bi(NO3)3-5H2O, 0.01 M SbCl3, and 0.01 M TeCl4 and (b) 0.015 M Bi(NO3)3-5H2O, 0.005 M SbCl3, and 0.0075 M TeCl4. The potentiostatic deposition process was first used to find the effect of reduced voltage on the variation of compositions of the (Bi,Sb)2 - xTe3 + x-based materials. After finding the better reduced voltage, 0.01 M Bi(NO3)3-5H2O, 0.01 M SbCl3, and 0.01 M TeCl4 were used as the electrolyte formula. The pulse deposition process was successfully used to control the composition of the (Bi,Sb)2 - xTe3 + x-based materials and grow the nanowires in anodic aluminum oxide (AAO) templates.

Sonoelectrochemical synthesis and assembly of bismuth-antimony alloy: from nanocrystals to nanoflakes

Bismuth-based nanostructures have attracted growing interest because of their promising thermoelectric properties and applications in optics and electronics. Pulsed sonoelectrochemical technique was selected to fabricate bismuth-antimony (BiSb) flake-like alloy in ethylene glycol aqueous solution. The formation mechanism for the BiSb alloy was discussed. Ultrasonic played an important role in regenerating electrode and promoting the formation of BiSb nanoflakes. Citrate and polyvinylpyrrolidone (PVP) were introduced as mixed controlling agents during the nucleation and growth process.

Surfactant-mediated electrodeposition of bismuth telluride films and its effect on microstructural properties

We report the synthesis of highly crystallographically textured films of stoichiometric bismuth telluride (Bi(2)Te(3)) in the presence of a surfactant, sodium lignosulfonate (SL), that resulted in the improved alignment of films in the (110) plane and offered good control over the morphology and roughness of the electrodeposited films. SL concentrations in the range 60-80 mg dm(-3) at a deposition potential of -0.1 V vs SCE (saturated calomel electrode) were found to yield the most improved crystallinity and similar or superior thermoelectric properties compared with results reported in the literature.