pH-controlled morphological structure of polyaniline during electrochemical deposition

Large-Area Fabrication of Porous Graphene Networks on Carbon Fabric via Millisecond Photothermal Processing of Polyaniline for Supercapacitors

Supercapacitors demonstrate promising potential for flexible, multi-functional energy storage devices; however, their widespread adoption is confronted by fabrication challenges. To access a combination of desirable device qualities such as flexibility, lightweight, structural stability, and enhanced electrochemical performance, carbon fiber (CF) can be utilized as a current collector, alongside graphene as an electrochemically active material. Yet achieving a cost-effective, large-scale graphene production, particularly on CF, remains challenging. Here, a rapid (<1 min) photothermal approach is developed for the large-scale production of graphene directly onto CF, utilizing polyaniline (PANI) as a polymer precursor. The in situ electropolymerization of PANI on CF facilitates its rapid synthesis on large areas, followed by conversion into graphene networks, enabling the binder-free fabrication of supercapacitor devices. These devices exhibit an areal capacitance of 180 mF cm-2 (at 2 mA cm-2 in 1 m H2SO4), an order of magnitude higher than other fabric-based devices. Moreover, the devised photothermal strategy allows for one-step preparation of supercapacitor devices on areas exceeding 100 cm-2, yielding an absolute areal capacitance of 4.5 F. The proportional increase in capacitance with device area facilitates scaling and indicates the commercial viability of this approach for low-cost, energy-efficient, and high-throughput production of lightweight, high-performance graphene-based multi-functional supercapacitor devices.

One-Step Electrodeposition of Polyaniline Nanorods on Carbon Cloth for High-Performance Flexible Supercapacitors

The electrochemical performance of the carbon cloth (CC)-based electrodes is determined by the kind, content, morphology, and size of the modified pseudocapacitive materials, as well as the interaction with CC. Also, such structural parameters were mainly dependent on the deposition condition. More uniform polyaniline (PANI) could be obtained by electrochemical polymerization in comparison to chemical oxidation polymerization. However, two steps of electrodeposition were usually needed for nucleation and growth. Here, based on the comprehensive optimization of the electrodeposition condition, well-defined PANI nanorods anchored on the functionalized carbon cloth (FCC) as flexible electrodes (FCC@PANI) were synthesized by a facile one-step electrochemical polymerization. Compared with the FCC electrode, the resultant FCC@PANI-4 sample possessed good cycling stability (98.3% capacitance retention after 10,000 cycles), higher specific capacitances of 2312 mF cm-2 (1.0 mA cm-2) and 107 F g-1 (1.0 A g-1) with the boosting ratio in the areal specific capacitance (CA), and mass specific capacitances (Cm) of 169 and 181%, respectively. The improvement in both specific capacitance and cycling stability was obtained by the strong interaction between the FCC and the modified PANI nanorods with enhanced utilization efficiency of electroactive materials. Furthermore, the symmetric solid-state device assembled using the FCC@PANI-4 electrode delivered a maximum energy density of 0.079 mWh cm-2 at a power density of 0.363 mW cm-2.

In situ synthesis of polyaniline/carbon nanotube composites in a carbonized wood scaffold for high performance supercapacitors

Carbonized and activated wood scraps are appealing scaffolds upon which to host active materials for supercapacitors, realizing the transformation of waste into a valuable device. However, the active material when loaded on the inner walls of the wood tracheids can be easily peeled off, resulting in poor cycling stability of the capacitor and low energy density. Here, we designed a novel composite electrode material for high-performance supercapacitors based on a polyaniline/carbon nanotube composite material with a core-shell structure synthesized in situ in a carbonized wood scaffold. Carbon nanotubes with excellent conductivity were first synthesized in situ on the inner walls of the tracheids via chemical vapor deposition, which were stably embedded in the wood tracheids to increase the specific surface area and active material loading active sites. Then, a layer of polyaniline was deposited on the outer surface of each carbon nanotube via electrochemical deposition to form a core-shell nanostructure. The composite material as a single electrode has high specific capacitances of 240.0 F cm^-3 and 1019.5 F g^-1 at 10 mA cm^-2. Finally, the asymmetric supercapacitor based on the carbon nanotubes/carbonized wood scaffold as the anode and polyaniline/carbon nanotubes/carbonized wood scaffold as the cathode exhibited a high energy density of 40.5 W h kg^-1 at 162.5 W kg^-1 and a high capacity retention rate of 93.74% after 10 000 charge and discharge cycles at a current density of 20 mA cm^-2.

A Review on Nano-/Microstructured Materials Constructed by Electrochemical Technologies for Supercapacitors

The article reviews the recent progress of electrochemical techniques on synthesizing nano-/microstructures as supercapacitor electrodes. With a history of more than a century, electrochemical techniques have evolved from metal plating since their inception to versatile synthesis tools for electrochemically active materials of diverse morphologies, compositions, and functions. The review begins with tutorials on the operating mechanisms of five commonly used electrochemical techniques, including cyclic voltammetry, potentiostatic deposition, galvanostatic deposition, pulse deposition, and electrophoretic deposition, followed by thorough surveys of the nano-/microstructured materials synthesized electrochemically. Specifically, representative synthesis mechanisms and the state-of-the-art electrochemical performances of exfoliated graphene, conducting polymers, metal oxides, metal sulfides, and their composites are surveyed. The article concludes with summaries of the unique merits, potential challenges, and associated opportunities of electrochemical synthesis techniques for electrode materials in supercapacitors.

Nitrogen-doped reduced graphene oxide and aniline based redox additive electrolyte for a flexible supercapacitor

Nitrogen-doped reduced graphene oxide (N-rGO) with a flexible structure was prepared by simple hydrothermal method. The N-rGO flexible supercapacitor fabricated and improved the performance using aniline as redox additive.

Homogeneous nanosheet Co3O4 film prepared by novel unipolar pulse electro-deposition method for electrochemical water splitting

Homogeneous nanosheet Co₃O₄ film prepared by novel unipolar pulse electro-deposition method shows high catalytic activity for electrochemical water splitting.