Overlimiting mass transfer through cation-exchange membranes modified by Nafion film and carbon nanotubes

Approaches to the Modification of Perfluorosulfonic Acid Membranes

Polymer ion-exchange membranes are featured in a variety of modern technologies including separation, concentration and purification of gases and liquids, chemical and electrochemical synthesis, and hydrogen power generation. In addition to transport properties, the strength, elasticity, and chemical stability of such materials are important characteristics for practical applications. Perfluorosulfonic acid (PFSA) membranes are characterized by an optimal combination of these properties. Today, one of the most well-known practical applications of PFSA membranes is the development of fuel cells. Some disadvantages of PFSA membranes, such as low conductivity at low humidity and high temperature limit their application. The approaches to optimization of properties are modification of commercial PFSA membranes and polymers by incorporation of different additive or pretreatment. This review summarizes the approaches to their modification, which will allow the creation of materials with a different set of functional properties, differing in ion transport (first of all proton conductivity) and selectivity, based on commercially available samples. These approaches include the use of different treatment techniques as well as the creation of hybrid materials containing dopant nanoparticles. Modification of the intrapore space of the membrane was shown to be a way of targeting the key functional properties of the membranes.

Phosphates Transfer in Pristine and Modified CJMA-2 Membrane during Electrodialysis Processing of NaxH(3-x)PO4 Solutions with pH from 4.5 to 9.9

Phosphate recovery from different second streams using electrodialysis (ED) is a promising step to a nutrients circular economy. However, the relatively low ED performance hinders the widespread adoption of this environmentally sound method. The formation of "bonded species" between phosphates and the weakly basic fixed groups (primary and secondary amines) of the anion exchange membrane can be the cause of decrease in current efficiency and increase in energy consumption. ED processing of Na_xH_(3-x)PO₄ alkaline solutions and the use of intense current modes promote the formation of a bipolar junction from negatively charged bound species and positively charged fixed groups. This phenomenon causes a change in the shape of current-voltage curves, increase in resistance, and an enhancement in proton generation during long-term operation of anion-exchange membrane with weakly basic fixed groups. Shielding of primary and secondary amines with a modifier containing quaternary ammonium bases significantly improves ED performance in the recovery of phosphates from Na_xH_(3-x)PO₄ solution with pH 4.5. Indeed, in the limiting and underlimiting current modes, 40% of phosphates are recovered 1.3 times faster, and energy consumption is reduced by 1.9 times in the case of the modified membrane compared to the pristine one. Studies were performed using a new commercial anion exchange membrane CJMA-2.

Improvement of Selectivity of RALEX-CM Membranes via Modification by Ceria with a Functionalized Surface

Ion exchange membranes are widely used for water treatment and ion separation by electrodialysis. One of the ways to increase the efficiency of industrial membranes is their modification with various dopants. To improve the membrane permselectivity, a simple strategy of the membrane surface modification was proposed. Heterogeneous RALEX-CM membranes were surface-modified by ceria with a phosphate-functionalized surface. Despite a decrease in ionic conductivity of the prepared composite membranes, their cation transport numbers slightly increase. Moreover, the modified membranes show a threefold increase in Ca²⁺/Na⁺ permselectivity (from 2.1 to 6.1) at low current densities.

Current-Voltage and Transport Characteristics of Heterogeneous Ion-Exchange Membranes in Electrodialysis of Solutions Containing a Heterocyclic Amino Acid and a Strong Electrolyte

The alterations in current-voltage and transport characteristics of highly basic and strongly acidic ion-exchange membranes, during the electrodialysis of solutions containing a heterocyclic amino acid and a strong electrolyte, were studied. An increase in the catalytic activity of the water splitting process at the surface of heterogeneous MK-40 and MA-41 membranes upon prolonged contact with proline and tryptophan solutions was found. A significant effect of electroconvection on the components mass transfer through the cation-exchange membrane in the intensive current mode of electrodialysis was revealed for the solution containing a heterocyclic amino acid along with mineral salt (NaCl). This led to a reduction in the length of the "plateau" of the membrane's current-voltage characteristics, in comparison with the characteristics for an individual sodium chloride solution with the same concentration. The changes in the characteristics of the studied ion-exchange membranes caused by contact with solutions containing heterocyclic amino acids during electrodialysis were reversible when applying electrochemical regeneration (cleaning in place) using the overlimiting current mode, corresponding to the region of facilitated transport for these ampholytes.

Current-Voltage Characteristics of Membranes with Different Cation-Exchanger Content in Mineral Salt-Neutral Amino Acid Solutions under Electrodialysis

The features of the electrochemical behavior of experimental heterogeneous ion-exchange membranes with different mass fractions of sulfonated cation-exchange resin (from 45 to 65 wt%) have been studied by voltammetry during electrodialysis. Electromembrane systems with 0.01 M NaCl solution and with a mixed 0.01 M NaCl + 0.05 M phenylalanine (Phe) solution have been investigated. A significant influence of the ion-exchanger content on the parameters of current-voltage curves (CVCs) was established for the first time. Electrodialysis of the sodium chloride solution revealed a decrease in the length of the limiting current plateau and in the resistances of the second and third sections of the CVCs with an increase in the resin content in the membrane. The fact of the specific shape of the CVCs of all studied cation-exchange membrane samples in mixed solutions of the mineral salt and the amino acid was established. A specific feature of current-voltage curves is the presence of two plateaus of the limiting current and two values of the limiting current, respectively. This phenomenon in electromembrane systems with neutral amino acids has not been found before. The value of the first limiting current is determined by cations of the mineral salt, which are the main current carriers in the system. The presence of the second plateau and the corresponding second limiting current is due to the appearance of additional carriers due to the ability of phenylalanine as an organic ampholyte to participate in protolytic reactions. In the cation-exchange electromembrane system with the phenylalanine containing solution, two mechanisms of H⁺/OH^- ion generation through water splitting and acid dissociation are shown. The possibility of the generation of H⁺/OH^- ions at the enriched solution/cation-exchange membrane interface during electrodialysis of amino acid containing solutions is shown for the first time. The results of this study can be used to improve the process of electromembrane demineralization of neutral amino acid solutions by both targeted selection or the creation of new membranes and the selection of effective current operating modes.

Investigation of ion-exchange membranes by means of chronopotentiometry: A comprehensive review on this highly informative and multipurpose technique

Electrodialysis is mostly used for drinking water production but it has gained applicability in different new fields in recent decades. Membrane characteristics and ion transport properties strongly influence the efficiency of electrodialysis and must be evaluated to avoid an intense energy consumption and ensure long membrane times of usage. To this aim, conducting studies on ion transport across membranes is essential. Several dynamic characterization methods can be employed, among which, chronopotentiometry has shown special relevance because it allows a direct access to the contribution of the potential in different states of the membrane/solution system. The present paper provides a critical review on the use of chronopotentiometry to determine the main membrane transport properties and to evaluate mass transfer phenomena. Properties, such as limiting current density, electrical resistances, plateau length, transport number of counter-ions in the membrane, transition times, and apparent fraction of membrane conductive area have been intensively discussed in the literature and are presented in this review. Some of the phenomena evaluated using this technique are concentration polarization, gravitational convection, electroconvection, water dissociation, and fouling/scaling, all of them also shown herein. Mathematical and experimental studies were considered. New trends in chronopotentiometric studies should include ion-exchange membranes that have been recently developed (presenting anti-fouling, anti-microbial, and monovalent-selective properties) and a deeper discussion on the behaviour of complex solutions that have been often treated by electrodialysis, such as municipal wastewaters. New mathematical models, especially 3D ones, are also expected to be developed in the coming years.

Layer-by-Layer Coating of MK-40 Heterogeneous Membrane with Polyelectrolytes Creates Samples with Low Electrical Resistance and Weak Generation of H+ and OH- Ions

Ion exchange membranes covered with layers of polyelectrolytes of alternating charges are characterized by very high monovalent selectivity. This allows the use of such membranes for electrodialytic fractionation of multicomponent solutions. However, the very existence of the boundary at which differently charged layers come in contact can hinder a membrane's effectiveness by limiting its ion permeability, raising levels of H+ and OH- ions (thus shifting the pH) and increasing the electrical resistance of the membrane, which leads to increased energy consumption. To test how these properties would be changed, we created cheap layer-by-layer-modified membranes based on the heterogeneous MK-40 membrane, on which we adsorbed layers of polyallylamine and sulfonated polystyrene. We created samples with 3, 4, and 5 layers of polyelectrolytes and characterized them. We showed that the application of layers did not decrease the efficiency of the membrane, since the electrical resistance of the modified samples, which increased after application of the first oppositely charged layer, declined with the application of the following layers and became comparable to that of the substrate, while their limiting current density was higher and the shift of pH of treated solution was low in magnitude and comparable with that of the substrate membrane.

Electrochemical Impedance Spectroscopy of Anion-Exchange Membrane AMX-Sb Fouled by Red Wine Components

The broad possibilities of electrochemical impedance spectroscopy for assessing the capacitance of interphase boundaries; the resistance and thickness of the foulant layer were shown by the example of AMX-Sb membrane contacted with red wine from one side and 0.02 M sodium chloride solution from the other side. This enabled us to determine to what extent foulants affect the electrical resistance of ion-exchange membranes, the ohmic resistance and the thickness of diffusion layers, the intensity of water splitting, and the electroconvection in under- and over-limiting current modes. It was established that short-term (10 h) contact of the AMX-Sb membrane with wine reduces the water-splitting due to the screening of fixed groups on the membrane surface by wine components. On the contrary, biofouling, which develops upon a longer membrane operation, enhances water splitting, due to the formation of a bipolar structure on the AMX-Sb surface. This bipolar structure is composed of a positively charged surface of anion-exchange membrane and negatively charged outer membranes of microorganisms. Using optical microscopy and microbiological analysis, it was found that more intense biofouling is observed on the AMX-Sb surface, that has not been in contacted with wine.

Selectivity of Transport Processes in Ion-Exchange Membranes: Relationship with the Structure and Methods for Its Improvement

Nowadays, ion-exchange membranes have numerous applications in water desalination, electrolysis, chemistry, food, health, energy, environment and other fields. All of these applications require high selectivity of ion transfer, i.e., high membrane permselectivity. The transport properties of ion-exchange membranes are determined by their structure, composition and preparation method. For various applications, the selectivity of transfer processes can be characterized by different parameters, for example, by the transport number of counterions (permselectivity in electrodialysis) or by the ratio of ionic conductivity to the permeability of some gases (crossover in fuel cells). However, in most cases there is a correlation: the higher the flux density of the target component through the membrane, the lower the selectivity of the process. This correlation has two aspects: first, it follows from the membrane material properties, often expressed as the trade-off between membrane permeability and permselectivity; and, second, it is due to the concentration polarization phenomenon, which increases with an increase in the applied driving force. In this review, both aspects are considered. Recent research and progress in the membrane selectivity improvement, mainly including a number of approaches as crosslinking, nanoparticle doping, surface modification, and the use of special synthetic methods (e.g., synthesis of grafted membranes or membranes with a fairly rigid three-dimensional matrix) are summarized. These approaches are promising for the ion-exchange membranes synthesis for electrodialysis, alternative energy, and the valuable component extraction from natural or waste-water. Perspectives on future development in this research field are also discussed.

Transport and Electrochemical Characteristics of CJMCED Homogeneous Cation Exchange Membranes in Sodium Chloride, Calcium Chloride, and Sodium Sulfate Solutions

Recently developed and produced by Hefei Chemjoy Polymer Material Co. Ltd., homogeneous CJMC-3 and CJMC-5 cation-exchange membranes (CJMCED) are characterized. The membrane conductivity in NaCl, Na2SO4, and CaCl2 solutions, permeability in respect to the NaCl and CaCl2 diffusion, transport numbers, current-voltage curves (CVC), and the difference in the pH (DpH) of the NaCl solution at the desalination compartment output and input are examined for these membranes in comparison with a well-studied commercial Neosepta CMX cation-exchange membrane produced by Astom Corporation, Japan. It is found that the conductivity, CVC (at relatively low voltages), and water splitting rate (characterized by DpH) for both CJMCED membranes are rather close to these characteristics for the CMX membrane. However, the diffusion permeability of the CJMCED membranes is significantly higher than that of the CMX membrane. This is due to the essentially more porous structure of the CJMCED membranes; the latter reduces the counterion permselectivity of these membranes, while allowing much easier transport of large ions, such as anthocyanins present in natural dyes of fruit and berry juices. The new membranes are promising for use in electrodialysis demineralization of brackish water and natural food solutions.

Influence of Surface Modification of MK-40 Membrane with Polyaniline on Scale Formation under Electrodialysis

A comprehensive study of the polyaniline influence on mineral scaling on the surface of the heterogeneous MK-40 sulfocationite membrane under electrodialysis has been conducted. Current-voltage curves and chronopotentiograms have been obtained and analyzed for the pristine MK-40 membrane and the MK-40 membrane which is surface-modified by polyaniline. The study of the electrochemical behavior of membranes has been accompanied by the simultaneous control of the pH of the solution outcoming from the desalination compartment. The mixture of Na₂CO₃, KCl, CaCl₂, and MgCl₂ is used as a model salt solution. Two limiting states are observed on the current-voltage curve of the surface-modified membrane. There is the first pseudo-limiting state in the range of small values of the potential drop. The second limiting current is comparable with that of the limiting current for the pristine membrane. It is shown that chronopotentiometry cannot be used as a self-sufficient method for membrane scaling identification on the surface-modified membrane at high currents. A mineral scale on the surfaces of the studied membranes has been found by scanning electron microscopy. The amount of precipitate is higher in the case of the surface-modified membrane compared with the pristine one.

The Development of Electroconvection at the Surface of a Heterogeneous Cation-Exchange Membrane Modified with Perfluorosulfonic Acid Polymer Film Containing Titanium Oxide

One way to enhance mass transfer and reduce fouling in wastewater electrodialysis is stimulation of electroconvective mixing of the solution adjoining membranes by modifying their surfaces. Several samples were prepared by casting the perfluorosulfonic acid (PFSA) polymer film doped with TiO₂ nanoparticles onto the surface of the heterogeneous cation-exchange membrane MK-40. It is found that changes in surface characteristics conditioned by such modification lead to an increase in the limiting current density due to the stimulation of electroconvection, which develops according to the mechanism of electroosmosis of the first kind. The greatest increase in the current compared to the pristine membrane can be obtained by modification with the film being 20 μm thick and containing 3 wt% of TiO₂. The sample containing 6 wt% of TiO₂ provides higher mass transfer in overlimiting current modes due to the development of nonequilibrium electroconvection. A 1.5-fold increase in the thickness of the modifying film reduces the positive effect of introducing TiO₂ nanoparticles due to (1) partial shielding of the nanoparticles on the surface of the modified membrane; (2) a decrease in the tangential component of the electric force, which affects the development of electroconvection.

Effect of Surface Inhomogeneity of Ion-Exchange Membranes on the Mass Transfer Efficiency in Pulsed Electric Field Modes

Despite the growing interest in pulsed electric field modes in membrane separation processes, there are currently not many works devoted to studying the effect of the surface properties and composition of ion-exchange membranes on their efficiency in these modes. In this paper, we have shown the effect of increasing mass transfer using different kinds of ion-exchange membranes (heterogeneous and homogeneous with smooth, undulated, and rough surfaces) during electrodialysis in the pulsed electric field modes at underlimiting and overlimiting currents. It was found that the maximum increment in the average current is achieved when the average potential corresponds to the right-hand edge of the limiting current plateau of the voltammetric curve, i.e., at the maximum resistance of the system in the DC mode. For the first time, the development of electroconvective vortices was visualized in pulsed electric field modes and it was experimentally shown that even at relatively low frequencies, a non-uniform concentration field is preserved at the time of a pause, which stimulates the rapid development of electroconvection when pulses are switched on again. In the case of relatively high pulse frequencies, the electroconvective vortices formed during a pulse lapse do not completely decay during a pause; they only slightly decrease in size.

Characterization of MK-40 Membrane Modified by Layers of Cation Exchange and Anion Exchange Polyelectrolytes

Coating of ion exchange membranes used in electrodialysis with layers of polyelectrolytes is a proven approach that allows for the increasing of the limiting current, the suppressing of sedimentation, the controlling of the intensity of generation of H⁺ and OH⁻ ions, and also the improving of monovalent selectivity. However, in the case when two materials with the opposite sign of the charge of fixed groups come in contact, a bipolar boundary is created that can cause undesirable changes in the membrane properties. In this work, we used a MK-40 heterogeneous membrane on the surface of which a layer of polyethyleneimine was applied by adsorption from a solution as a model of heterogeneous membranes modified with oppositely charged polyelectrolyte. It was found that, on one hand, the properties of modified membrane were beneficial for electrodialysis, its limiting current did not decrease and the membrane even acquired a barrier to non-selective electrolyte transport. At the same time, the generation of H⁺ and OH⁻ ions of low intensity arose, even in underlimiting current modes. It was also shown that despite the presence of a layer of polyethyleneimine, the surface charge of the modified membrane remained negative, which we associate with low protonation of polyethyleneimine at neutral pH.

Transport Characteristics of Fujifilm Ion-Exchange Membranes as Compared to Homogeneous Membranes АМХ and СМХ and to Heterogeneous Membranes MK-40 and MA-41

Ion-exchange membranes (IEMs) find more and more applications; the success of an application depends on the properties of the membranes selected for its realization. For the first time, the results of a comprehensive characterization of the transport properties of IEMs from three manufactures (Astom, Japan; Shchekinoazot, Russia; and Fujifilm, The Netherlands) are reported. Our own and literature data are presented and analyzed using the microheterogeneous model. Homogeneous Neosepta AMX and CMX (Astom), heterogeneous MA-41 and MK-40 (Shchekinoazot), and AEM Type-I, AEM Type-II, AEM Type-X, as well as CEM Type-I, CEM Type-II, and CEM Type-X produced by the electrospinning method (Fujifim) were studied. The concentration dependencies of the conductivity, diffusion permeability, as well as the real and apparent ion transport numbers in these membranes were measured. The counterion transport number characterizing the membrane permselectivity increases in the following order: CEM Type-I ≅ MA-41 < AEM Type-I < MK-40 < CMX ≅ CEM Type-II ≅ CEM Type-X ≅ AEM Type-II < AMX < AEM Type-X. It is shown that the properties of the AEM Type-I and CEM Type-I membranes are close to those of the heterogeneous MA-41 and MK-40 membranes, while the properties of Fujifilm Type-II and Type-X membranes are close to those of the homogeneous AMX and CMX membranes. This difference is related to the fact that the Type-I membranes have a relatively high parameter f2, the volume fraction of the electroneutral solution filling the intergel spaces. This high value is apparently due to the open-ended pores, formed by the reinforcing fabric filaments of the Type-I membranes, which protrude above the surface of these membranes.

Profiled Ion Exchange Membranes: A Comprehensible Review

Profiled membranes (also known as corrugated membranes, micro-structured membranes, patterned membranes, membranes with designed topography or notched membranes) are gaining increasing academic and industrial attention and recognition as a viable alternative to flat membranes. So far, profiled ion exchange membranes have shown to significantly improve the performance of reverse electrodialysis (RED), and particularly, electrodialysis (ED) by eliminating the spacer shadow effect and by inducing hydrodynamic changes, leading to ion transport rate enhancement. The beneficial effects of profiled ion exchange membranes are strongly dependent on the shape of their profiles (corrugations/patterns) as well as on the flow rate and salts’ concentration in the feed streams. The enormous degree of freedom to create new profile geometries offers an exciting opportunity to improve even more their performance. Additionally, the advent of new manufacturing methods in the membrane field, such as 3D printing, is anticipated to allow a faster and an easier way to create profiled membranes with different and complex geometries.

Mass Transfer Phenomena during Electrodialysis of Multivalent Ions: Chemical Equilibria and Overlimiting Currents

Electrodialysis is utilized for the deionization of saline streams, usually formed by strong electrolytes. Recently, interest in new applications involving the transport of weak electrolytes through ion-exchange membranes has increased. Clear examples of such applications are the recovery of valuable metal ions from industrial effluents, such as electronic wastes or mining industries. Weak electrolytes give rise to a variety of ions with different valence, charge sign and transport properties. Moreover, development of concentration polarization under the application of an electric field promotes changes in the chemical equilibrium, thus making more complex understanding of mass transfer phenomena in such systems. This investigation presents a set of experiments conducted with salts of multivalent metals with the aim to provide better understanding on the involved mass transfer phenomena. Chronopotentiometric experiments and current-voltage characteristics confirm that shifts in chemical equilibria can take place simultaneous to the activation of overlimiting mass transfer mechanisms, that is, electroconvection and water dissociation. Electroconvection has been proven to affect the type of precipitates formed at the membrane surface thus suppressing the simultaneous dissociation of water. For some electrolytes, shifts in the chemical equilibria forced by an imposed electric field generate new charge carriers at specific current regimes, thus reducing the system resistance.

Competition between diffusion and electroconvection at an ion-selective surface in intensive current regimes

Considering diffusion near a solid surface and simplifying the shape of concentration profile in diffusion-dominated layer allowed Nernst and Brunner to propose their famous equation for calculating the solute diffusion flux. Intensive (overlimiting) currents generate electroconvection (EC), which is a recently discovered interfacial phenomenon produced by the action of an external electric field on the electric space charge formed near an ion-selective interface. EC microscale vortices effectively mix the depleted solution layer that allows the reduction of diffusion transport limitations. Enhancement of ion transport by EC is important in membrane separation, nano-microfluidics, analytical chemistry, electrode kinetics and some other fields. This paper presents a review of the actual understanding of the transport mechanisms in intensive current regimes, where the role of diffusion declines in the profit of EC. We analyse recent publications devoted to explore the properties of different zones of the diffusion layer. Visualization of concentration profile and fluid current lines are considered as well as mathematical modelling of the overlimiting transfer.