A review of electrocatalysts with enhanced CO tolerance and stability for polymer electrolyte membarane fuel cells

CO-Tolerant Hydrogen Oxidation Electrocatalysts for Low-Temperature Hydrogen Fuel Cells

The severe performance degradation of low-temperature hydrogen fuel cells upon exposure to trace amounts of carbon monoxide (CO) impurities in reformate hydrogen fuels is one of the challenges that hinders their commercialization. Despite significant efforts that have been made, the CO-tolerance performance of electrocatalysts for the hydrogen oxidation reaction (HOR) is still unsatisfactory. This Perspective discusses the path forward for the rational design of CO-tolerant HOR electrocatalysts. The fundamentals of the CO-tolerant mechanisms on commercialized platinum group metal (PGM) electrocatalysts via either promoting CO electrooxidation or weakening CO adsorption are provided, and comprehensive discussions based on these strategies are presented with typical examples. Given the recent progress, some emerging strategies, including blocking CO diffusion with a barrier layer and developing non-PGM HOR catalysts, are also discussed. We conclude with a discussion of the strengths and limitations of these strategies along with the perspectives of the major challenges and opportunities for future research on CO-tolerant HOR electrocatalysts.

High CO and sulfur tolerant proton exchange membrane fuel cell anodes enabled by "work along both lines" mechanism of 2,6-dihydroxymethyl pyridine molecule blocking layer

Proton exchange membrane fuel cells (PEMFCs) are hindered by their poor tolerance to CO and H2S poisoning. Herein, we report an effective method, via engineering 2,6-dihydroxymethyl pyridine (DhmPy) molecule blocking layers on Pt surface, aiming to save the poisoning issue for PEMFC anode reaction. The PEMFCs assembled by this catalyst produce a power density of 1.18 W cm-2 @ 2.0 A cm-2 and 1.32 W cm-2 @ 2.0 A cm-2, far exceeding commercial Pt/C after H2/10 ppm CO poisoning and H2/5 ppm H2S poisoning tests, respectively. Density functional theory (DFT) indicates that a coronal molecule layer with a steric confinement height (1.82 Å), constructed by DhmPy, emerges more intensive adsorption energy compared to 2,6-pyridinedicarboxamide (DcaPy) and 2,6-diacetylpyridine (DAcPy), thereby more effectively inhibits the adsorption of large-sized CO and H2S on Pt surface without affecting H2 traverse. This "work along both lines" mechanism with the resistance of both CO and H2S provides a new and promising design thought for high CO and sulfur tolerant PEMFC anodes.

High CO-Tolerant Ru-Based Catalysts by Constructing an Oxide Blocking Layer

CO poisoning of Pt-group metal catalysts is a long-standing problem, particularly for hydrogen oxidation reaction in proton exchange membrane fuel cells. Here, we report a catalyst of Ru oxide-coated Ru supported on TiO₂ (Ru@RuO₂/TiO₂), which can tolerate 1-3% CO, enhanced by about 2 orders of magnitude over the classic PtRu/C catalyst, for hydrogen electrooxidation in a rotating disk electrode test. This catalyst can work stably in 1% CO/H₂ for 50 h. About 20% of active sites can survive even in a pure CO environment. The high CO tolerance is not via a traditional bifunctional mechanism, i.e., oxide promoting CO oxidation, but rather via hydrous metal oxide shell blocking CO adsorption. An ab initio molecular dynamics (AIMD) simulation indicates that water confined in grain boundaries of the Ru oxide layer and Ru surface can suppress the diffusion and adsorption of CO. This oxide blocking layer approach opens a promising avenue for the design of high CO-tolerant electrocatalysts for fuel cells.

Carbon Monoxide Tolerant Pt-Based Electrocatalysts for H2-PEMFC Applications: Current Progress and Challenges

The activity degradation of hydrogen-fed proton exchange membrane fuel cells (H2-PEMFCs) in the presence of even trace amounts of carbon monoxide (CO) in the H2 fuel is among the major drawbacks currently hindering their commercialization. Although significant progress has been made, the development of a practical anode electrocatalyst with both high CO tolerance and stability has still not occurred. Currently, efforts are being devoted to Pt-based electrocatalysts, including (i) alloys developed via novel synthesis methods, (ii) Pt combinations with metal oxides, (iii) core–shell structures, and (iv) surface-modified Pt/C catalysts. Additionally, the prospect of substituting the conventional carbon black support with advanced carbonaceous materials or metal oxides and carbides has been widely explored. In the present review, we provide a brief introduction to the fundamental aspects of CO tolerance, followed by a comprehensive presentation and thorough discussion of the recent strategies applied to enhance the CO tolerance and stability of anode electrocatalysts. The aim is to determine the progress made so far, highlight the most promising state-of-the-art CO-tolerant electrocatalysts, and identify the contributions of the novel strategies and the future challenges.

Doping Platinum with Germanium: An Effective Way to Mitigate the CO Poisoning

The vulnerability towards CO poisoning is a major drawback affecting the efficiency and long-term performance of platinum catalysts in fuel cells. In the present work, by a combination of density functional theory calculations and mass spectrometry experiments, we test and explain the promotional effect of Ge on Pt catalysts with higher resistance to deactivation via CO poisoning. A thorough exploration of the configurational space of gas-phase Pt_n ⁺ and GePt_n-1 ⁺ (n=5-9) clusters using global minima search techniques and the subsequent electronic structure analysis reveals that germanium doping reduces the binding strength between Pt and CO by hindering the 2π-back-donation. Importantly, the clusters remain catalytically active towards H₂ dissociation. The ability of Ge to weaken the Pt-CO interaction was confirmed by mass spectrometry experiments. Ge can be a promising alloying agent to tune the selectivity and improve the durability of Pt particles, thus opening the way to novel catalytic alternatives for fuel cells.

Oleylamine Aging of PtNi Nanoparticles Giving Enhanced Functionality for the Oxygen Reduction Reaction

We report a rapid solution-phase strategy to synthesize alloyed PtNi nanoparticles which demonstrate outstanding functionality for the oxygen reduction reaction (ORR). This one-pot coreduction colloidal synthesis results in a monodisperse population of single-crystal nanoparticles of rhombic dodecahedral morphology with Pt-enriched edges and compositions close to Pt₁Ni₂. We use nanoscale 3D compositional analysis to reveal for the first time that oleylamine (OAm)-aging of the rhombic dodecahedral Pt₁Ni₂ particles results in Ni leaching from surface facets, producing aged particles with concave faceting, an exceptionally high surface area, and a composition of Pt₂Ni₁. We show that the modified atomic nanostructures catalytically outperform the original PtNi rhombic dodecahedral particles by more than two-fold and also yield improved cycling durability. Their functionality for the ORR far exceeds commercially available Pt/C nanoparticle electrocatalysts, both in terms of mass-specific activities (up to a 25-fold increase) and intrinsic area-specific activities (up to a 27-fold increase).

Development of a Heuristic Control Algorithm for Detection and Regeneration of CO Poisoned LT-PEMFC Stacks in Stationary Applications

Combined heat and power (CHP) systems based on low-temperature proton exchange membrane fuel cells (LT-PEMFC) technology are suspected to CO poisoning on the anode side. The fuel cell CO sensitivity increases with ongoing operation time leading to high performance losses. In this paper we present the development of detection and regeneration algorithm based on air bleed to minimize voltage losses due to CO poisoning. Therefore, CO sensitivity tests with two short stacks with different operation time will be analyzed and the test results of aged membrane electrode assemblies (MEAs) will be presented for the first time. Additionally, the first results of the algorithm in operation will be shown.

CO Tolerance and Stability of Graphene and N-Doped Graphene Supported Pt Anode Electrocatalysts for Polymer Electrolyte Membrane Fuel Cells

Pt electrocatalysts supported on pristine graphene nanosheets (GNS) and nitrogen-doped graphene nanoplatelets (N-GNP) were prepared through the ethylene glycol process, and a comparison of their CO tolerance and stability as anode materials in polymer electrolyte membrane fuel cells (PEMFCs) with those of the conventional carbon (C)-supported Pt was made. Repetitive potential cycling in a half cell showed that Pt/GNS catalysts have the highest stability, in terms of the highest sintering resistance (lowest particle growth) and the lowest electrochemically active surface area loss. By tests in PEMFCs, the Pt/N-GNP catalyst showed the highest CO tolerance, while the poisoning resistance of Pt/GNS was lower than that of Pt/C. The higher CO tolerance of Pt/N-GNP than that of Pt/GNS was ascribed to the presence of a defect in graphene, generated by N-doping, decreasing CO adsorption energy.

Interaction of carbon monoxide with doped metal clusters

Highlight of experimental and computational studies about the interaction of CO with transition and coinage metal clusters, particularly discussing the influence of dopant atoms.

Tuning the Reactivity of Small Metal Clusters by Heteroatom Doping

The reactivity of small metallic clusters, nanoparticles composed of a countable number of atoms (typically up to ∼100 atoms), has attracted much attention due to the fascinating properties these objects possess toward a variety of molecules. Cluster reactivity often is significantly different from the homologous bulk, with gold as prototypical example. Bulk gold is the noblest of all metals, whereas small gold clusters react with carbon monoxide, molecular oxygen, and hydrocarbons, among others. Furthermore, cluster reactivity is strongly size and composition dependent, allowing a wide range of tuning possibilities. The study of cluster reactivity usually follows two routes of investigation. In the first, research aims for fundamental understanding of mechanisms, mainly driven by curiosity. One consequence of the inherent small size of a cluster is that atoms can arrange themselves very differently from the crystallographic structure of the homologous bulk. In addition, quantum confinement effects dominate the electronic structure of a cluster with atom-like electronic shells instead of the electronic bands in bulk. These features result in a very rich and size-dependent interaction of a cluster with small molecules, governed by a fine interplay between the geometry and the electronic structure of the system. An alternative research approach uses the investigation of chemical reactions of isolated small clusters in the gas phase as model systems for the reactions taking place in more complex systems. This offers several advantages compared to more conventional methods and techniques used to study such complex systems. First, clusters can be produced under well-defined conditions, with control over size, composition, and charge state. Second, clusters in the gas phase solely interact with the molecule(s) chosen by the researcher, since contaminations are limited by the high vacuum conditions of the experiments. Third, due to the small number of atoms involved, detailed quantum chemical calculations can be performed on the systems under investigation. Thus, even though gas phase clusters differ significantly in size and in environmental conditions from those encountered, for example, in industrial catalysis, they can be used to unravel the complicated nature of a metal-molecule chemical bonding process. In this Account, both routes of investigation are discussed. The nature of the interaction between small gas phase clusters with diverse molecules is described, stressing the broader relevance of these studies. Particular emphasis is given to the effect of heteroatom doping. By adding a different element to a cluster, its geometric and electronic structure is modified, thereby altering its reactivity. Specifically, the effect of varying size and composition of doped gold, platinum, and aluminum clusters on their reactivity toward diverse molecules, relevant for catalytic applications, is discussed. Most studies presented here combine experiments based on mass spectrometric techniques with density functional theory calculations, allowing a deep understanding of the reaction mechanisms at a molecular level.

Neighboring Pt Atom Sites in an Ultrathin FePt Nanosheet for the Efficient and Highly CO-Tolerant Oxygen Reduction Reaction

Single atom catalyst and ultrathin two-dimensional (2D) nanostructures exhibit improved properties because of the improved exposure of more active atomic sites and optimized electronic structures. However, the oxygen reduction reaction (ORR) in fuel cells via a fast four-electron path usually uses at least two Pt atoms, which cannot be realized in highly isolated single Pt atoms. The synthesis of a densely dispersed single atom catalyst with adjacent atoms accessible at the same time on a matrix with a high surface area provides a feasible way and, however, is challenging. Here, we synthesize ultrathin FePt nanosheets (NSs) with 6.7 wt % neighboring dispersed Pt atoms. Different from the reported isolated Pt single atom catalysts, these ultrathin wrinkled FePt NSs with neighboring Pt sites adopt a four-electron reduction pathway, a high electrochemical active surface area (ECSA) of 545.54 m² g_Pt^-1, and an improved mass activity 7 times as high as Pt/C in the ORR. The improved performance results from the optimal use of neighboring Pt atoms dispersed in a more packed spacing and exposed on the surface of ultrathin sheets. The Pt atoms can interact synergistically to catalyze a fast ORR process. Furthermore, both the experiment and density functional theory (DFT) calculation indicated an outstanding CO-tolerance performance of this catalyst in the ORR.

PtRu/C catalyst slurry preparation for large-scale decal transfer with high performance of proton exchange membrane fuel cells

The large-area membrane-electrode assembly (MEA) has been fabricated using the decal transfer method with a methanol (MeOH)-based PtRu/C catalyst slurry. The stability of slurry dispersion is important when using a large-area decal transfer method to ensure the integrity of the electrode. In order to prepare stable and well dispersed catalyst slurry, a suitable solvent for the PtRu/C catalyst should be selected. We considered the physical properties of various organic solvents, including ionomer solubility, dielectric constant, and catalyst particle surface physical properties. We found that the MeOH-based PtRu/C slurry dispersion showed the best stability and dispersibility of catalyst–ionomer agglomerates. It was also confirmed that the MeOH-based slurry has the most suitable characteristics for coating the slurry on the substrate film. The decal technique-based MEA using this slurry showed excellent performance when compared with the spray method-based MEA. Furthermore, the large-area PtRu/C MEA with an active area of 51.84 cm² was fabricated and excellent performance was realized even when a reforming gas was used.

A large-area membrane-electrode assembly (MEA) has been fabricated using the decal transfer method with a methanol-based PtRu/C catalyst slurry and its excellent performance was realized by using reformed hydrogen gas.

Voltage Oscillations in a Polymer Electrolyte Membrane Fuel Cell with Pd-Pt/C and Pd/C Anodes

Polymer electrolyte membrane fuel cells (PEMFC) fed with H₂ contaminated with CO may exhibit oscillatory behavior when operated galvanostatically. The self-organization of the anodic overpotential is interesting because it can be accompanied by an increase in the average performance. Herein we report experimental studies of voltage oscillations that emerge in a PEMFC equipped with a Pd/C or PdPt/C anode and fed with H₂ contaminated with CO (100 ppm). We used on-line mass spectrometry to investigate how the mass fragments associated with CO₂ and CO (m/z 44 and 28, respectively) varied with the voltage oscillations. Overall, we observed that oscillations in the anodic overpotential are in phase with that of the CO and CO₂ signals. This fact is consistent with an autonomous adsorption-oxidation cyclic process. For both anodes, it has been observed that, in general, an increase in current density implies an increase in oscillatory frequency. By using CO stripping, we also discuss how the onset of CO oxidation is related to the maximum overpotential reached during a cycle, whereas the minimum overpotential can be associated with the catalytic activity of the electrode for H₂ oxidation.

Electrochemical CO Oxidation at Platinum on Carbon Studied through Analysis of Anomalous in Situ IR Spectra

The oxidation of adsorbed CO is a key reaction in electrocatalysis. It has been studied extensively on both extended model surfaces and on nanoparticles; however, correlation between the two is far from simple. Molecular insight into the reaction is often provided using in situ IR spectroscopy; however, practical challenges mean in situ studies on nanoparticles have yet to provide the same level of detail as those on model surfaces. Here we use a new approach to in situ IR spectroscopy to study the mechanism of CO adlayer oxidation on a commercial carbon-supported Pt catalyst. We observe bipolar IR absorption bands but develop a simple model to enable fitting. Quantitative analysis of band behavior during the oxidation prepeak using the model agrees well with previous analysis based on conventional absorption bands. A second linear CO band is observed during the main oxidation region and is assigned to the distinct contribution of CO on step as opposed to terrace sites. Analysis of the step and terrace CO bands during oxidation shows that oxidation begins on the terraces of the nanoparticles before CO on steps is removed. Further correlation of this behavior with the current shows that step CO is only lost in the first of the two main oxidation peaks.

Controlling the Adsorption of Carbon Monoxide on Platinum Clusters by Dopant-Induced Electronic Structure Modification

A major drawback of state-of-the-art proton exchange membrane fuel cells is the CO poisoning of platinum catalysts. It is known that CO poisoning is reduced if platinum alloys are used, but the underlying mechanism therefore is still under debate. We study the influence of dopant atoms on the CO adsorption on small platinum clusters using mass spectrometry experiments and density functional calculations. A significant reduction in the reactivity for Nb- and Mo-doped clusters is attributed to electron transfer from those highly coordinated dopants to the Pt atoms and the concomitant lower CO binding energies. On the other hand Sn and Ag dopants have a lower Pt coordination and have a limited effect on the CO adsorption. Analysis of the density of states demonstrates a correlation of dopant-induced changes in the electronic structure with the enhanced tolerance to CO poisoning.

CO tolerance of Pt/FeOxcatalyst in both thermal catalytic H2oxidation and electrochemical CO oxidation: the effect of Pt deficit electron state

Decreased electron density of Pt in Pt/Fe enhances the mobility of adsorbed CO, suppresses Pt–CO bonding and prominently enhances CO-tolerance.

Tuning the surface structure of supported PtNixbimetallic electrocatalysts for the methanol electro-oxidation reaction

The structural investigation of bimetallic PtNi₂nanoparticles from polycrystalline to randomly mixed and core–shell structures induced by thermal annealing in different atmospheres.

Poly(diallyldimethylammonium chloride)-functionalized reduced graphene oxide supported palladium nanoparticles for enhanced methanol oxidation

PDDA-functionalized rGO supported nano-size Pd particles show superior MOR activity in alkaline medium.

Characterization of a Rh(iii) porphyrin–CO complex: its structure and reactivity with an electron acceptor

To analyse the electrocatalytic oxidation of carbon monoxide by Rh porphyrins, we isolated a CO-adduct of Rh octaethylporphyrin, and examined its properties and reactivity by IR, NMR, and X-ray crystallographic analyses.