Pt monolayer on Au-stabilized PdNi core–shell nanoparticles for oxygen reduction reaction

Challenges in applying highly active Pt-based nanostructured catalysts for oxygen reduction reactions to fuel cell vehicles

The past 30 years have seen progress in the development of Pt-based nanocatalysts for the oxygen reduction reaction, and some are now in production on a commercial basis and used for polymer electrolyte fuel cells (PEFCs) for automotives and other applications. Further improvements in catalytic activity are required for wider uptake of PEFCs, however. In laboratories, researchers have developed various catalysts that have much higher activities than commercial ones, and these state-of-the-art catalysts have potential to improve energy conversion efficiencies and reduce the usage of platinum in PEFCs. There are several technical issues that must be solved before they can be applied in fuel cell vehicles, which require a high power density and practical durability, as well as high efficiency. In this Review, the development history of Pt-based nanocatalysts and recent analytical studies are summarized to identify the origin of these technical issues. Promising strategies for overcoming those issues are also discussed.

In Situ/Operando Electrocatalyst Characterization by X-ray Absorption Spectroscopy

During the last decades, X-ray absorption spectroscopy (XAS) has become an indispensable method for probing the structure and composition of heterogeneous catalysts, revealing the nature of the active sites and establishing links between structural motifs in a catalyst, local electronic structure, and catalytic properties. Here we discuss the fundamental principles of the XAS method and describe the progress in the instrumentation and data analysis approaches undertaken for deciphering X-ray absorption near edge structure (XANES) and extended X-ray absorption fine structure (EXAFS) spectra. Recent usages of XAS in the field of heterogeneous catalysis, with emphasis on examples concerning electrocatalysis, will be presented. The latter is a rapidly developing field with immense industrial applications but also unique challenges in terms of the experimental characterization restrictions and advanced modeling approaches required. This review will highlight the new insight that can be gained with XAS on complex real-world electrocatalysts including their working mechanisms and the dynamic processes taking place in the course of a chemical reaction. More specifically, we will discuss applications of in situ and operando XAS to probe the catalyst's interactions with the environment (support, electrolyte, ligands, adsorbates, reaction products, and intermediates) and its structural, chemical, and electronic transformations as it adapts to the reaction conditions.

Electrocatalytic Activities towards the Electrochemical Oxidation of Formic Acid and Oxygen Reduction Reactions over Bimetallic, Trimetallic and Core–Shell-Structured Pd-Based Materials

The structural design of nanosized electrocatalysts is extremely important for cathodic oxygen reduction reactions (ORR) and anodic oxidation reactions in small organic compounds in direct fuel cells. While Pt is still the most commonly used electrode material for ORR, the Pd electrocatalyst is a promising alternative to Pt, because it exhibits much higher electrocatalytic activity towards formic acid electrooxidation, and the electrocatalytic activity of ORR on the Pd electrode is the higher than that of all other precious metals, except for Pt. In addition, the mass activity of Pt in a core–shell structure for ORR can be improved significantly by using Pd and Pd-based materials as core materials. Herein, we review various nanoscale Pd-based bimetallic, trimetallic and core–shell electrocatalysts for formic acid oxidation and ORR of polymer electrolyte fuel cells (PEFCs). This review paper is separated into two major topics: the electrocatalytic activity towards formic acid oxidation over various Pd-based electrocatalysts, and the activity of ORR on Pd-based materials and Pd core–Pt shell structures.

Pt Monolayers on Electrodeposited Nanoparticles of Different Compositions for Ammonia Electro-Oxidation

Pt monolayers (PtML) supported on nanoparticles with different compositions (i.e., Ru, Rh, Pd, Ir, and Au) were synthesized by the surface–limited redox replacement of underpotentially deposited Cu monolayers on nanoparticle supports. Nanoparticle supports with different compositions were directly deposited on the conducting substrate by a clean and one-step electrodeposition method with controlled deposition potential and time. The whole synthesis process of the electrode was free of surfactants, binders, capping agents and reductants, and without an additional coating process of electrocatalysts. The results show that the specific activity (SA) of PtML electrocatalysts depended strongly on the composition of the nanoparticle support. For example, the PtML supported on the Au nanoparticle exhibited 8.3 times higher SA than that supported on the Ru and Pd nanoparticles. The change in the SA of the PtML supported on different nanoparticles was related to the substrate–induced strain in the PtML resulting from the lattice mismatch between the PtML and the nanoparticle support. As the strain in the PtML changed from the tensile strain to the compressive strain, the SA of the PtML electrocatalysts decreased remarkably.

Scalable Preparation of the Chemically Ordered Pt-Fe-Au Nanocatalysts with High Catalytic Reactivity and Stability for Oxygen Reduction Reactions

Carbon-supported Au-Pt _xFe _y nanoparticles were synthesized via microwave heating polyol process, followed by annealing for the formation of the ordered structure. The structure characterizations indicate that Au is alloyed with intermetallic Pt-Fe nanoparticles and therefore the surface electronic properties are tuned. The electrochemical tests show that the microwave heating polyol process is more effective than oil bath heating polyol process for synthesizing the highly active catalysts. The introduction of trace Au (0.2 wt % Au) significantly improves the oxygen reduction reaction (ORR) catalytic activity of Pt _xFe _y catalysts. Au-PtFe/C-H (0.66 A/mg_Pt) and Au-PtFe₃/C-H (0.63 A/mg_Pt) prepared in a batch of 10.0 g show significantly improved catalytic activities than their counterparts (PtFe/C-H and PtFe₃/C-H) as well as commercial Johnson Matthey Pt/C (0.17 A/mg_Pt). In addition, the as-prepared Au-PtFe/C-H and Au-PtFe₃/C-H display highly enhanced stability toward the ORR compared to the commercial Pt/C. The superior catalytic performance is attributed to the synergistic effect of chemically ordered intermetallic structure and Au. This work provides a scalable synthesis of the multimetallic chemically ordered Au-Pt _xFe _y catalysts with high ORR catalytic performance in acidic condition.

Rational Design and Synthesis of Low-Temperature Fuel Cell Electrocatalysts

Abstract

Recent progresses in proton exchange membrane fuel cell electrocatalysts are reviewed in this article in terms of cathodic and anodic reactions with a focus on rational design. These designs are based around gaining active sites using model surface studies and include high-index faceted Pt and Pt-alloy nanocrystals for anodic electrooxidation reactions as well as Pt-based alloy/core–shell structures and carbon-based non-precious metal catalysts for cathodic oxygen reduction reactions (ORR). High-index nanocrystals, alloy nanoparticles, and support effects are highlighted for anodic catalysts, and current developments in ORR electrocatalysts with novel structures and different compositions are emphasized for cathodic catalysts. Active site structures, catalytic performances, and stability in fuel cells are also reviewed for carbon-based non-precious metal catalysts. In addition, further developmental perspectives and the current status of advanced fuel cell electrocatalysts are provided.

Graphical Abstract

Highly active Pd–Ni nanocatalysts supported on multicharged polymer matrix

In this article, we report the synthesis of mono- and bimetallic Pd–Ni nanocomposites supported on a multicharged polymeric matrix for catalytic applications.

Free Electrons to Molecular Bonds and Back: Closing the Energetic Oxygen Reduction (ORR)-Oxygen Evolution (OER) Cycle Using Core-Shell Nanoelectrocatalysts

Nanomaterial science and electrocatalytic science have entered a successful "nanoelectrochemical" symbiosis, in which novel nanomaterials offer new frontiers for studies on electrocatalytic charge transfer, while electrocatalytic processes give meaning and often practical importance to novel nanomaterial concepts. Examples of this fruitful symbiosis are dealloyed core-shell nanoparticle electrocatalysts, which often exhibit enhanced kinetic charge transfer rates at greatly improved atom-efficiency. As such, they represent ideal electrocatalyst architectures for the acidic oxygen reduction reaction to water (ORR) and the acidic oxygen evolution reaction from water (OER) that require scarce Pt- and Ir-based catalysts. Together, these two reactions constitute the "O-cycle", a key elemental process loop in the field of electrochemical energy interconversion between electricity (free electrons) and molecular bonds (H₂O/O₂), realized in the combination of water electrolyzers and hydrogen/oxygen fuel cells. In this Account, we describe our recent efforts to design, synthesize, understand, and test noble metal-poor dealloyed Pt and Ir core-shell nanoparticles for deployment in acidic polymer electrolyte membrane (PEM) electrolyzers and PEM fuel cells. Spherical dealloyed Pt core-shell particles, derived from PtNi₃ precursor alloys, showed favorable ORR activity. More detailed size-activity correlation studies further revealed that the 6-8 nm diameter range is a most desirable initial particle size range in order to maximize the particle Ni content after ORR testing and to preserve performance stability. Similarly, dealloyed and oxidized IrO_x core-shell particles derived from Ni-rich Ir-Ni precursor particles proved highly efficient oxygen evolution reaction (OER) catalysts in acidic conditions. In addition to the noble metal savings in the particle cores, the Pt core-shell particles are believed to benefit in terms of their mass-based electrochemical kinetics from surface lattice strain effects that tune the adsorption energies and barriers of elementary steps. The molecular mechanism of the kinetic benefit of the dealloyed IrO_x particle needs more attention, but there is mounting evidence for ligand hole effects in defect-rich IrO_x shells that generate preactive oxygen centers.

PdCu Nanoalloy Electrocatalysts in Oxygen Reduction Reaction: Role of Composition and Phase State in Catalytic Synergy

The catalytic synergy of nanoalloy catalysts depends on the nanoscale size, composition, phase state, and surface properties. This report describes findings of an investigation of their roles in the enhancement of electrocatalytic activity of PdCu alloy nanoparticle catalysts for oxygen reduction reaction (ORR). Pd(n)Cu(100-n) nanoalloys with controlled composition and subtle differences in size and phase state were synthesized by two different wet chemical methods. Detailed electrochemical characterization was performed to determine the surface properties and the catalytic activities. The atomic-scale structures of these catalysts were also characterized by high-energy synchrotron X-ray diffraction coupled with atomic pair distribution function analysis. The electrocatalytic activity and stability were shown to depend on the size, composition, and phase structure. With Pd(n)Cu(100-n) catalysts from both methods, a maximum ORR activity was revealed at Pd/Cu ratio close to 50:50. Structurally, Pd50Cu50 nanoalloys feature a mixed phase consisting of chemically ordered (body-centered cubic type) and disordered (face-centered cubic type) domains. The phase-segregated structure is shown to change to a single phase upon electrochemical potential cycling in ORR condition. While the surface Cu dissolution occurred in PdCu catalysts from the two different synthesis methods, the PdCu with a single-phase character is found to exhibit a tendency of a much greater dissolution than that with the phase segregation. Analysis of the results, along theoretical modeling based on density functional theory calculation, has provided new insights for the correlation between the electrocatalytic activity and the catalyst structures.

In Situ Probing of the Active Site Geometry of Ultrathin Nanowires for the Oxygen Reduction Reaction

To create truly effective electrocatalysts for the cathodic reaction governing proton exchange membrane fuel cells (PEMFC), namely the oxygen reduction reaction (ORR), necessitates an accurate and detailed structural understanding of these electrocatalysts, especially at the nanoscale, and to precisely correlate that structure with demonstrable performance enhancement. To address this key issue, we have combined and interwoven theoretical calculations with experimental, spectroscopic observations in order to acquire useful structural insights into the active site geometry with implications for designing optimized nanoscale electrocatalysts with rationally predicted properties. Specifically, we have probed ultrathin (∼2 nm) core-shell Pt∼Pd9Au nanowires, which have been previously shown to be excellent candidates for ORR in terms of both activity and long-term stability, from the complementary perspectives of both DFT calculations and X-ray absorption spectroscopy (XAS). The combination and correlation of data from both experimental and theoretical studies has revealed for the first time that the catalytically active structure of our ternary nanowires can actually be ascribed to a PtAu∼Pd configuration, comprising a PtAu binary shell and a pure inner Pd core. Moreover, we have plausibly attributed the resulting structure to a specific synthesis step, namely the Cu underpotential deposition (UPD) followed by galvanic replacement with Pt. Hence, the fundamental insights gained into the performance of our ultrathin nanowires from our demonstrated approach will likely guide future directed efforts aimed at broadly improving upon the durability and stability of nanoscale electrocatalysts in general.

Building up strain in colloidal metal nanoparticle catalysts

The focus on surface lattice strain in nanostructures as a fundamental research topic has gained momentum in recent years as scientists investigated its significant impact on the surface electronic structure and catalytic properties of nanomaterials. Researchers have begun to tell a more complete story of catalysis from a perspective which brings this concept to the forefront of the discussion. The nano-'realm' makes the effects of surface lattice strain, which acts on the same spatial scales, more pronounced due to a higher ratio of surface to bulk atoms. This is especially evident in the field of metal nanoparticle catalysis, where displacement of atoms on surfaces can significantly alter the sorption properties of molecules. In part, the concept of strain-engineering for catalysis opened up due to the achievements that were made in the synthesis of a more sophisticated nanoparticle library from an ever-expanding set of methodologies. Developing synthesis methods for metal nanoparticles with well-defined and strained architectures is a worthy goal that, if reached, will have considerable impact in the search for catalysts. In this review, we summarize the recent accomplishments in the area of surface lattice-strained metal nanoparticle synthesis, framing the discussion from the important perspective of surface lattice strain effects in catalysis.

Challenges of modelling real nanoparticles: Ni@Pt electrocatalysts for the oxygen reduction reaction

Core–shell nanoparticle properties strongly dependent on cluster size and composition.

Gold-promoted structurally ordered intermetallic palladium cobalt nanoparticles for the oxygen reduction reaction

Considerable efforts to make palladium and palladium alloys active catalysts and a possible replacement for platinum have had a marginal success. Here we report on a structurally ordered Au10Pd₄₀Co₅₀ catalyst that exhibits comparable activity to conventional platinum catalysts in both acid and alkaline media. Electron microscopic techniques demonstrate that, at elevated temperatures, palladium cobalt nanoparticles undergo an atomic structural transition from core-shell to a rare intermetallic ordered structure with twin boundaries forming stable {111}, {110} and {100} facets via addition of gold atoms. The superior stability of this catalyst compared with platinum after 10,000 potential cycles in alkaline media is attributed to the atomic structural order of PdCo nanoparticles along with protective effect of clusters of gold atoms on the surface. This strategy of making ordered palladium intermetallic alloy nanoparticles can be used in diverse heterogeneous catalysis where particle size and structural stability matter.