Surface nitrogen-enriched carbon nanotubes for uniform dispersion of platinum nanoparticles and their electrochemical biosensing property

Continuous production of bimetallic nanoparticles on carbon nanotubes based on 3D-printed microfluidics

Nanoparticle-functionalized carbon nanotubes are promising in many research fields, especially in sensing, due to their intriguing performance in catalysis. However, these nanomaterials are mainly produced through batch processes under harsh conditions, thus encountering inherent limitations of low throughput and uncontrollable morphology of functional nanoparticles (NPs). In this work, we propose a method for high-yield and continuous production of bimetallic (Pt-Pd) NPs on multi-walled carbon nanotubes (MWCNTs) at room temperature through a custom 3D-printed microfluidic platform. A homogenous particle nucleation and growth environment could be created on the microfluidic platform that was equipped with two 3D-printed micromixers. Pt-Pd NPs loaded on MWCNTs were prepared in the microfluidic platform with high throughput and controlled size, dispersity and composition. The synthetic parameters for these nanocomposites were investigated to optimize their electrocatalytic performance. The optimized nanocomposites exhibited excellent electrocatalytic activity with exceptional sensitivity and wide detection range, superior to their counterparts prepared via conventional approaches. This method proposed here could be further adapted for manufacturing other catalyst support materials, opening more avenues for future large-scale production and catalytic investigation of functional nanomaterials.

Surface-rough Fe-N/C composite wrapped on carbon nanotubes as efficient electrocatalyst for oxygen reduction reaction

Fe-N/C composites are considered one of the most promising non-precious-metal electrocatalysts for oxygen reduction reaction (ORR). In this paper, we fabricate a novel and efficient carbon nanotube (CNT)-supported Fe-N/C composite catalyst, via the surface-self-polymerization of polydopamine and then the incorporation with Fe species on CNTs, followed by the pyrolysis process. The obtained catalyst demonstrates excellent electrocatalytic performance towards ORR in alkaline media. The modification of Fe-incorporated nitrogen-rich-carbons (Fe-CN_x) on CNTs lowers the ORR half-wave-potential by ∼190 mV, giving this catalyst with an onset ORR potential of 0.95 V (versus reversible hydrogen electrode (RHE)), a half-wave potential of 0.82 V (versus RHE), and the limiting current density of 5.39 mA cm^-2 in 0.1 M KOH. The performance of the as-prepared catalyst is comparatively better than the commercially available Pt/C in terms of positive half-wave potential and larger limiting current, superior durability, and higher tolerance to the methanol.

A universal synthetic route to carbon nanotube/transition metal oxide nano-composites for lithium ion batteries and electrochemical capacitors

We report a simple synthetic approach to coaxially grow transition metal oxide (TMO) nanostructures on carbon nanotubes (CNT) with ready control of phase and morphology. A thin (~4 nm) sulfonated-polystyrene (SPS) pre-coating is essential for the deposition of transition metal based materials. This layer has abundant sulfonic groups (−SO₃⁻) that can effectively attract Ni²⁺, Co²⁺, Zn²⁺ ions through electrostatic interaction and induce them via hydrolysis, dehydration and recrystallization to form coaxial (NiO, Co₃O₄, NiCoO₂ and ZnCo₂O₄) shells and a nanosheet-like morphology around CNT. These structures possess a large active surface and enhanced structural robustness when used as electrode materials for lithium-ion batteries (LIBs) and electrochemical capacitors (ECs). As electrodes for LIBs, the ZnCo₂O₄@CNT material shows extremely stable cycling performance with a discharge capacity of 1068 mAh g⁻¹ after 100 cycles at a current density of 400 mAg⁻¹. For EC applications, the NiCoO₂@CNT exhibits a high capacitance of 1360 Fg⁻¹ at current densities of 10 Ag⁻¹ after 3000 cycles and an overall capacitance loss of only 1.4%. These results demonstrate the potential of such hybrid materials meeting the crucial requirements of cycling stability and high rate capability for energy conversion and storage devices.

Surface-nitrogen-rich ordered mesoporous carbon as an efficient metal-free electrocatalyst for oxygen reduction reaction

Exploring efficient metal-free electrocatalysts for oxygen reduction reactions (ORR) will have a great impact on the field of fuel cells and metal-air batteries. In this paper, we report a simple and efficient routine to coat ordered mesoporous carbon (CMK-3) with nitrogen-doped carbon via pyrolysis of the surface-self-polymerized polydopamine. The optimized CMK-3 catalyst with a coating of nitrogen-doped carbon demonstrates excellent electrocatalytic activity towards ORR in alkaline media. The coating procedure under optimized conditions lowers the ORR half-wave-potential by 80 mV, giving a genuine metal-free catalyst with an onset ORR potential of 0.96 V (vs reversible hydrogen electrode (RHE)) and half-wave potential of 0.83 V (vs RHE) in 0.1 M KOH, which is much better than other carbon material-based catalysts (such as carbon nanotubes and their composites). The performance of this surface-nitrogen-rich CMK-3 catalyst is also superior to that of N-doped ordered mesoporous carbon synthesized by means of the 'nanocasting' technique. Furthermore, the as-prepared catalyst performs comparably in terms of activity, superior durability, and higher tolerance to methanol compared with commercially available Pt/C.