SECM imaging of the cut edge corrosion of galvanized steel as a function of pH

Contributions to a More Realistic Characterization of Corrosion Processes on Cut Edges of Coated Metals Using Scanning Microelectrochemical Techniques, Illustrated by the Case of ZnAlMg-Galvanized Steel with Different Coating Densities

Corrosion processes at cut edges of galvanized steels proceed as highly localized electrochemical reactions between the exposed bulk steel matrix and the protective thin metallic coating of a more electrochemically active material. Scanning microelectrochemical techniques can thus provide the spatially resolved information needed to assess the corrosion initiation and propagation phenomena, yet most methods scan cut edge sections as embedded in insulating resin to achieve a flat surface for scanning purposes. In this work, the galvanized coatings on both sides of the material were concomitantly exposed to simulated acid rain while characterizing the cut edge response using SECM and SVET techniques, thereby maintaining the coupled effects through the exposure of the whole system as rather realistic operation conditions. The cut edges were shown to strongly promote oxygen consumption and subsequent alkalization to pH 10-11 over the iron, while diffusion phenomena eventually yielded the complete depletion of oxygen and pH neutralization of the nearby electrolyte. In addition, the cathodic activation of the exposed iron was intensified with a thinner coating despite the lower presence of sacrificial anode, and preferential sites of the attack in the corners revealed highly localized acidification below pH 4, which sustained hydrogen evolution at spots of the steel-coating interface.

Uses of Scanning Electrochemical Microscopy (SECM) for the Characterization with Spatial and Chemical Resolution of Thin Surface Layers and Coating Systems Applied on Metals: A Review

Scanning Electrochemical Microscopy (SECM) is increasingly used in the study and characterization of thin surface films as well as organic and inorganic coatings applied on metals for the collection of spatially- and chemically-resolved information on the localized reactions related to material degradation processes. The movement of a microelectrode (ME) in close proximity to the interface under study allows the application of various experimental procedures that can be classified into amperometric and potentiometric operations depending on either sensing faradaic currents or concentration distributions resulting from the corrosion process. Quantitative analysis can be performed using the ME signal, thus revealing different sample properties and/or the influence of the environment and experimental variables that can be observed on different length scales. In this way, identification of the earlier stages for localized corrosion initiation, the adsorption and formation of inhibitor layers, monitoring of water and specific ions uptake by intact polymeric coatings applied on metals for corrosion protection as well as lixiviation, and detection of coating swelling—which constitutes the earlier stages of blistering—have been successfully achieved. Unfortunately, despite these successful applications of SECM for the characterization of surface layers and coating systems applied on metallic materials, we often find in the scientific literature insufficient or even inadequate description of experimental conditions related to the reliability and reproducibility of SECM data for validation. This review focuses specifically on these features as a continuation of a previous review describing the applications of SECM in this field.

Contributions of Microelectrochemical Scanning Techniques for the Efficient Detection of Localized Corrosion Processes at the Cut Edges of Polymer-Coated Galvanized Steel

Spatially resolved information on corrosion reactions operating at the cut edges of coated metals can be obtained using microelectrochemical scanning techniques using a suitable selection of operation modes and scanning probes. The scanning vibrating electrode technique (SVET) provides current density maps with a spatial resolution of the order of the dimensions of the sample, which allows the temporal evolution of the corrosion reactions to be followed over time. This leads to the identification and localization of cathodic and anodic sites, although the technique lacks chemical specificity for the unequivocal identification of the reactive species. The application of scanning electrochemical microscopy (SECM) was previously limited to image cathodic reaction sites, either due to oxygen consumption in the amperometric operation or by the alkalinisation of the electrolyte in potentiometric operation. However, it is shown that anodic sites can be effectively monitored using an ion-selective microelectrode (ISME) as a probe. The ISME probes detected differences in the local concentrations of Zn²⁺ and OH⁻ ions from the cut edges of a complete coil coating system compared to the same system after the polymeric layers were removed. In this way, it has been shown that the inhibitor loading in the polymer layers effectively contributes to reducing the corrosion rates at the cut edge, thus helping to extend the useful life of the sacrificial galvanized layer bonded directly to the steel matrix. Additionally, these two probe configurations can be integrated into a multi-electrode tip for potentiometric operation to simultaneously monitor localized changes in pH values and metal ion dissolution in a single scan. Spatial and temporal distributions were further investigated using different rastering procedures, and the potential of constructing pseudomaps for 2D-imaging is described.

Structural Characterization, Global and Local Electrochemical Activity of Electroless Ni–P-Multiwalled Carbon Nanotube Composite Coatings on Pipeline Steel

In this work, composite Ni–P-multiwalled carbon nanotube films were produced by electroless deposition. The main goal was to investigate the influence of multiwalled carbon nanotube loading on the local electrochemical behavior of the composite films, as probed by scanning electrochemical microscopy (SECM). The coatings were also characterized with respect to their crystalline structure, surface, and cross-section morphologies. Adhesion strength was examined by scratch tests. The global electrochemical behavior was evaluated by potentiodynamic polarization. The local electrochemical activity was investigated by probing the Fe2+ oxidation in the surface generation/tip collection mode of the SECM. The results revealed that multiwalled carbon nanotubes increased the adhesion strength and reduced the electrochemical activity on the surface of the coated samples.

Theoretical and experimental verification of imaging resolution factors in scanning electrochemical microscopy

The imaging resolution of scanning electrochemical microscopy (SECM) depends strongly on the tip electrode size and the tip-substrate distance. Herein, etched glass encapsulation was applied to fabricate a gold disk electrode, and the size of the tip electrode was accurately determined from the steady-state limiting current. Referring to the theoretical research carried out by our predecessors, the formula for the imaging resolution was derived, followed by the imaging of gold spots and cells with the prepared microelectrodes of different sizes and with different tip-substrate distances. A depth scan was performed to generate 2D current maps of the gold spot relative to the position of the microelectrode in the x-z plane. Probe approach curves and horizontal sweeps were obtained from one depth scan image by simply extracting vertical and horizontal cross-sectional lines, and further characterized by comparison with simulated curves through modeling of the experimental system. The experimental results were basically consistent with the theory, revealing that the highest imaging resolution can be obtained with the smallest tip electrode when d/a = 1, and when the size of the tip electrode is fixed the smallest tip-substrate distance can give the highest imaging resolution.

The Influence of NIR Pigments on Coil Coatings’ Thermal Behaviors

The effect of over-heating in urban areas, called the urban heat island effect (UHI effect), is responsible for greater energy consumption for cooling buildings. Several reflective near-infrared (NIR) coatings, called cool coatings have proved to be effective for contrasting the UHI effect. The thermal and appearance properties of cool coatings depend on the color and they often have been studied only at the initial state, without undergoing atmospheric degradation and soiling. In this work, the thermal, visual and durability behaviors of red and brown polyester-based organic coatings for roof applications were studied. All samples were subjected to accelerated degradation cycles composed of UV-B and salt spray chamber exposure. The sample degradation was assessed by infrared spectroscopy, gloss and colorimetric analyses. Moreover, the thermal behavior was studied by means of a simplified experimental setup. Finally, a soiling and weathering test was conducted to simulate the soiling of three years’ external exposure. Despite the phenomena of chemical degradation and a decrease in aesthetic properties, the samples maintain their thermal performance, which is not even influenced by dirt products. In addition, NIR pigments significantly improve the thermal behavior of brown coatings.

Influences of pH Values’ Changes on the Oxide Film of U-0.79 wt.% Ti Alloy in Aqueous Solution—A Combined Study of Traditional Electrochemical Tests and Scanning Reference Electrode Technique

By combining traditional electrochemical tests including Tafel extension method and Mott-Schottky fitting, spectroscopic ellipsometry (SE) and a micro-region analysis technique, which is an integrated system of a scanning reference electrode technique and scanning tunneling microscope (SRET/STM), the changes in properties of the oxide film that formed on the surface of the U-0.79 wt.% Ti alloy (U-Ti alloy in short) in 0.1 M NaNO3 were carefully investigated as the pH value changed. The results show that the properties of the oxide film are strongly pH-dependent. The corrosion potential and corrosion current density decrease with the increasing pH value. The oxide film appears to be a p-type semiconductor at pH = 2.43. However, the transition from n-type to p-type for the oxide film as a semiconductor is observed with the increasing applied potential when the solution pH value varies from 2.43 to 7.0. The oxide film presents as an n-type semiconductor when the pH value varies from 7.0 to 11.44. In addition, during the transition of the pH, the roughness and the number of active points of the alloy surface decreases while the oxide film is thicker. It can be concluded that the corrosion resistance of the oxide film formed on the U-Ti alloy surface is enhanced in neutral or alkaline solutions.