A comparison of plasma electrolytic oxidation of Ti-6Al-4V and Zircaloy-2 alloys in a silicate-hexametaphosphate electrolyte

Concurrent Oxidation-Reduction Reactions in a Single System Using a Low-Plasma Phenomenon: Excellent Catalytic Performance and Stability in the Hydrogenation Reaction

The catalytic activity and stability of metal nanocatalysts toward agglomeration and detachment during their preparation on a support surface are major challenges in practical applications. Herein, we report a novel, one-step, synchronized electro-oxidation-reduction "bottom-up" approach for the preparation of small and highly stable Cu nanoparticles (NPs) supported on a porous inorganic (TiO₂@SiO₂) coating with significant catalytic activity and stability. This unique embedded structure restrains the sintering of CuNPs on a porous TiO₂@SiO₂ surface at a high temperature and exhibits a high reduction ratio (100% in 60 s) and no decay in activity even after 30 cycles (>98% conversion in 3 min). This occurs in a model reaction of 4-nitrophenol (4-NP) hydrogenation, far exceeding the performance of most common catalysts observed to date. More importantly, nitroarene, ketone/aldehydes, and organic dyes were reduced to the corresponding compounds with 100% conversion. Density functional theory (DFT) calculations of experimental model systems with six Cu, two Fe, and four Ag clusters anchored on the TiO₂ surface were conducted to verify the experimental observations. The experimental results and DFT calculations revealed that CuNPs not only favor the adsorption on the TiO₂ surface over those of Fe and AgNPs but also boost the adsorption energy and activity of 4-NP. This strategy has also been extended to the preparation of other single-atom catalysts (e.g., FeNPs-TiO₂@SiO₂ and AgNPs-TiO₂@SiO₂), which exhibit excellent catalytic performance.

Plasma Electrolytic Oxidation Ceramic Coatings on Zirconium (Zr) and ZrAlloys: Part I—Growth Mechanisms, Microstructure, and Chemical Composition

Recently, a significant number of research projects have been directed towards designing and developing ceramic coatings for zirconium-based substrates due to their outstanding surface properties and utilization in modern technologies. The plasma electrolytic oxidation (PEO) coating is an environmentally friendly wet coating method that can be performed in a wide range of electrolytes. The surface characteristics of PEO coatings can be tailored by changing electrochemical parameters, electrolyte composition, and substrate alloying elements to adopt a conformal and adhesive PEO ceramic coating for the final demanding applications in chemical, electronics, and energy technologies. This review focuses on deriving a deeper fundamental understanding of the PEO growth mechanisms and the effect of process parameters on transient discharge behavior at breakdown, initiation, and growth of the oxide layer and incorporating species from the electrolyte. It highlights the fundamental microstructural properties associated with structural defects, phase transformation, and the role of additives.

Effect of DC Plasma Electrolytic Oxidation on Surface Characteristics and Corrosion Resistance of Zirconium

Zr is a valve metal, the biocompatibility of which is at least on par with Ti. Recently, numerous attempts of the formation of bioactive coatings on Zr by plasma electrolytic oxidation (PEO) in solutions that were based on calcium acetate and calcium β-glycerophosphate were made. In this study, the direct current (DC) PEO of commercially pure zirconium in the solutions that contained Ca(H₂PO₂)₂, Ca(HCOO)₂, and Mg(CH₃COO)₂ was investigated. The treatment was conducted at 75 mA/cm² up to 200, 300, or 400 V. Five process stages were discerned. The treatment at higher voltages resulted in the formation of oxide layers that had Ca/P or (Mg+Ca)/P ratios that were close to that of hydroxyapatite (Ca/P = 1.67), determined by SEM/EDX. The corrosion resistance studies were performed using electrochemical impedance spectroscopy (EIS) and DC polarization methods. R(Q[R(QR)]) circuit model was used to fit the EIS data. In general, the coatings that were obtained at 200 V were the most corrosion resistant, however, they lacked the porous structure, which is typical for PEO coatings, and is sought after in the biomedical applications. The treatment at 400 V resulted in the formation of the coatings that were more corrosion resistant than those that were obtained at 300 V. This was determined mainly by the prevailing plasma regime at the given process voltage. The pitting resistance of Zr was also improved by the treatment, regardless of the applied process conditions.

Preparation and characterization of superhydrophobic composite coatings on a magnesium–lithium alloy

We report a superhydrophobic organophosphonate composite coating on a magnesium–lithium alloy surface, which exhibits excellent water-repellent and corrosion resistance properties.

Cathodic voltage-dependent composition, microstructure and corrosion resistance of plasma electrolytic oxidation coatings formed on Zr-4 alloy

We innovatively regulated the content of t-ZrO₂ and m-ZrO₂ in the plasma electrolytic oxidation coatings by adjusting the cathodic voltage.