Combining the Electrochemical Microcell Technique and the Electron Backscatter Diffraction method to study the electrochemical behaviour of polycrystalline aluminium in sodium chloride solution

Perspectives on Corrosion Studies Using Scanning Electrochemical Cell Microscopy: Challenges and Opportunities

Scanning electrochemical cell microscopy (SECCM) allows for electrochemical imaging at the micro- or nanoscale by confining the electrochemical reaction cell in a small meniscus formed at the end of a micro- or nanopipette. This technique has gained popularity in electrochemical imaging due to its high-throughput nature. Although it shows considerable application potential in corrosion science, there are still formidable and exciting challenges to be faced, particularly relating to the high-throughput characterization and analysis of microelectrochemical big data. The objective of this perspective is to arouse attention and provide opinions on the challenges, recent progress, and future prospects of the SECCM technique to the electrochemical society, particularly from the viewpoint of corrosion scientists. Specifically, four main topics are systematically reviewed and discussed: (1) the development of SECCM; (2) the applications of SECCM for corrosion studies; (3) the challenges of SECCM in corrosion studies; and (4) the opportunities of SECCM for corrosion science.

Correlating Corrosion to Surface Grain Orientations of Polycrystalline Aluminum Alloy by Scanning Electrochemical Cell Microscopy

The study of grain-dependent corrosion behaviors of practical polycrystalline metals remains challenging due to the difficulty in eliminating the influences of other microstructural features, such as intermetallic particles and grain boundaries. In this work, we performed thousands of microscopic potentiodynamic polarization measurements on a polycrystalline aluminum alloy AA7075-T73 using the spatially resolved oil-immersed scanning electrochemical cell microscopy measurement. Data were extracted only from grain interior areas excluding intermetallic particles and grain boundaries. Based on the multiple potentiodynamic polarization measurements, the differences between grains can be revealed. Cathodic currents exhibited a strong grain orientation dependence with a decreasing order of {101} > {001} > {111}, agreeing with the prediction from the order of atomic planar density. By contrast, the dependence of anodic currents on grain orientation was weak, and pitting was independent of grain orientation, which could be due to the limited mass transport of ions within the surface oxide film. This work highlights the capability of oil-immersed scanning electrochemical cell microscopy in resolving small electrochemical differences, which will greatly promote the study of grain-dependent behaviors of practical polycrystalline samples.

Screening the Surface Structure-Dependent Action of a Benzotriazole Derivative on Copper Electrochemistry in a Triple-Phase Nanoscale Environment

Copper (Cu) corrosion is a compelling problem in the automotive sector and in oil refinery and transport, where it is mainly caused by the action of acidic aqueous droplets dispersed in an oil phase. Corrosion inhibitors, such as benzotriazole (BTAH) and its derivatives, are widely used to limit such corrosion processes. The efficacy of corrosion inhibitors is expected to be dependent on the surface crystallography of metals exposed to the corrosion environment. Yet, studies of the effect of additives at the local level of the surface crystallographic structure of polycrystalline metals are challenging, particularly lacking for the triple-phase corrosion problem (metal/aqueous/oil). To address this issue, scanning electrochemical cell microscopy (SECCM), is used in an acidic nanodroplet meniscus|oil layer|polycrystalline Cu configuration to explore the grain-dependent influence of an oil soluble BTAH derivative (BTA-R) on Cu electrochemistry within the confines of a local aqueous nanoprobe. Electrochemical maps, collected in the voltammetric mode at an array of >1000 points across the Cu surface, reveal both cathodic (mainly the oxygen reduction reaction) and anodic (Cu electrooxidation) processes, of relevance to corrosion, as a function of the local crystallographic structure, deduced with co-located electron backscatter diffraction (EBSD). BTA-R is active on the whole spectrum of crystallographic orientations analyzed, but there is a complex grain-dependent action, distinct for oxygen reduction and Cu oxidation. The methodology pinpoints the surface structural motifs that facilitate corrosion-related processes and where BTA-R works most efficiently. Combined SECCM-EBSD provides a detailed screen of a spectrum of surface sites, and the results should inform future modeling studies, ultimately contributing to a better inhibitor design.

Nanoscale electrochemistry in a copper/aqueous/oil three-phase system: surface structure-activity-corrosion potential relationships

Practically important metal electrodes are usually polycrystalline, comprising surface grains of many different crystallographic orientations, as well as grain boundaries. In this study, scanning electrochemical cell microscopy (SECCM) is applied in tandem with co-located electron backscattered diffraction (EBSD) to give a holistic view of the relationship between the surface structure and the electrochemical activity and corrosion susceptibility of polycrystalline Cu. An unusual aqueous nanodroplet/oil (dodecane)/metal three-phase configuration is employed, which opens up new prospects for fundamental studies of multiphase electrochemical systems, and mimics the environment of corrosion in certain industrial and automotive applications. In this configuration, the nanodroplet formed at the end of the SECCM probe (nanopipette) is surrounded by dodecane, which acts as a reservoir for oil-soluble species (e.g., O₂) and can give rise to enhanced flux(es) across the immiscible liquid–liquid interface, as shown by finite element method (FEM) simulations. This unique three-phase configuration is used to fingerprint nanoscale corrosion in a nanodroplet cell, and to analyse the interrelationship between the Cu oxidation, Cu²⁺ deposition and oxygen reduction reaction (ORR) processes, together with nanoscale open circuit (corrosion) potential, in a grain-by-grain manner. Complex patterns of surface reactivity highlight the important role of grains of high-index orientation and microscopic surface defects (e.g., microscratches) in modulating the corrosion-properties of polycrystalline Cu. This work provides a roadmap for in-depth surface structure–function studies in (electro)materials science and highlights how small variations in surface structure (e.g., crystallographic orientation) can give rise to large differences in nanoscale reactivity.

Probing Cu corrosion in an aqueous nanodroplet/oil/metal three-phase environment revealed unique patterns of surface reactivity. The electrochemistry of high-index facets cannot be predicted simply from the low-index {001}, {011} and {111} responses.