Exploring the use of polyaniline-modified stainless steel plates as low-cost, high-performance anodes for microbial fuel cells

Bacterial community structure of electrogenic biofilm developed on modified graphite anode in microbial fuel cell

Formation of electrogenic microbial biofilm on the electrode is critical for harvesting electrical power from wastewater in microbial biofuel cells (MFCs). Although the knowledge of bacterial community structures in the biofilm is vital for the rational design of MFC electrodes, an in-depth study on the subject is still awaiting. Herein, we attempt to address this issue by creating electrogenic biofilm on modified graphite anodes assembled in an air-cathode MFC. The modification was performed with reduced graphene oxide (rGO), polyaniline (PANI), and carbon nanotube (CNTs) separately. To accelerate the growth of the biofilm, soybean-potato composite (plant) powder was blended with these conductive materials during the fabrication of the anodes. The MFC fabricated with PANI-based anode delivered the current density of 324.2 mA cm-2, followed by CNTs (248.75 mA cm-2), rGO (193 mA cm-2), and blank (without coating) (151 mA cm-2) graphite electrodes. Likewise, the PANI-based anode supported a robust biofilm growth containing maximum bacterial cell densities with diverse shapes and sizes of the cells and broad metabolic functionality. The alpha diversity of the biofilm developed over the anode coated with PANI was the loftiest operational taxonomic unit (2058 OUT) and Shannon index (7.56), as disclosed from the high-throughput 16S rRNA sequence analysis. Further, within these taxonomic units, exoelectrogenic phyla comprising Proteobacteria, Firmicutes, and Bacteroidetes were maximum with their corresponding level (%) 45.5, 36.2, and 9.8. The relative abundance of Gammaproteobacteria, Clostridia, and Bacilli at the class level, while Pseudomonas, Clostridium, Enterococcus, and Bifidobacterium at the genus level were comparatively higher in the PANI-based anode.

Spatiotemporal Mapping of Extracellular Electron Transfer Flux in a Microbial Fuel Cell Using an Oblique Incident Reflectivity Difference Technique

Extracellular electron transfer (EET) is a critical process involved in microbial fuel cells. Spatially resolved mapping of EET flux is of essential significance due to the inevitable spatial inhomogeneity over the bacteria/electrode interface. In this work, EET flux of a typical bioanode constructed by inhabiting Shewanella putrefaciens CN32 on a porous polyaniline (PANI) film was successfully mapped using a newly established oblique incident reflectivity difference (OIRD) technique. In the open-circuit state, the PANI film was reduced by the electrons released from the bacteria via the EET process, and the resultant redox state change of PANI was sensitively imaged by OIRD in a real-time and noninvasive manner. Due to the strong correlation between the EET flux and OIRD signal, the OIRD differential image represents spatially resolved EET flux, and the in situ OIRD signal reveals the dynamic behavior during the EET process, thus providing important spatiotemporal information complementary to the bulky electrochemical data.

Polyaniline on Stainless Steel Fiber Felt as Anodes for Bioelectrodegradation of Acid Blue 29 in Microbial Fuel Cells

This study investigated the advantages of using low-cost polyaniline-fabricated stainless steel fiber felt anode-based microbial fuel cells (PANI-SSFF-MFCs) for azo dye acid blue 29 (AB29) containing wastewater treatment integrated with an aerobic bioreactor. The findings of electrochemical impedance spectroscopy (EIS) and polarization studies showed that the PANI–SSFF anode considerably decreased the MFC internal resistance. The highest power density of 103 ± 3.6 mW m−2 was achieved by PANI-SSFF-MFCs with a decolorization efficiency of 93 ± 3.1% and a start-up time of 13 days. The final chemical oxygen demand (COD) removal efficiencies for integrated PANI–SSFF–MFC–bioreactor and SSFF–MFC–bioreactor set-ups were 92.5 ± 2% and 80 ± 2%, respectively. Based on 16S rRNA gene sequencing, a substantial microbial community change was observed in MFCs. The majority of sequences were from the Proteobacteria phylum, accounting for 72% and 55% in PANI–SSFF–anodic biofilm and suspension, respectively, and 58 and 45% in SSFF–anodic biofilm and suspension, respectively. The relative abundance of the seven most abundant genera (Pseudomonas, Acinetobacter, Stenotrophomonas, Geothrix, Dysgonomonas, Shinella, and Rhizobiales) was higher in PANI–SSFF–MFCs (46.1% in biofilm and 55.4% in suspension) as compared to SSFF–MFC (43% in biofilm and 40.8% in suspension) which predominantly contributed to the decolorization of AB29 and/or electron transfer. We demonstrate in this work that microbial consortia acclimated to the MFC environment and PANI-fabricated anodes are capable of high decolorization rates with enhanced electricity production. A combined single-chamber MFC (SMFC)-aerobic bioreactor operation was also performed in this study for the efficient biodegradation of AB29.

Review on Material and Design of Anode for Microbial Fuel Cell

Microbial Fuel Cell (MFC) is a bio-electrochemical system that generates electricity by anaerobic oxidation of substrates. An anode is the most critical component because the primary conversion of wastewater into electrons and protons takes place on the surface of the anode, where a biofilm is formed. This paper describes the essential properties of the anode and classifies its types according to the material used to make it. Anode material is responsible for the flow of electrons generated by the microorganism; hence biocompatibility and conductivity can considered to be the two most important properties. In this paper, the various modification strategies to improve the performance of anodes of MFC are explained through the review of researchers’ published work in this field. The shape and size of the anode turned out to be very significant as the microbial growth depends on the available surface area. The attachment of biofilm on the surface of an anode largely depends on the interfacial surface chemistry. Methods for improving MFC performance by altering the anode material, architecture, biocompatibility, and longevity are discussed with a future perspective giving special importance to the cost.

A review of recent advances in electrode materials for emerging bioelectrochemical systems: From biofilm-bearing anodes to specialized cathodes

Bioelectrochemical systems (BES), mainly microbial fuel cells (MEC) and microbial electrolysis cells (MFC), are unique biosystems that use electroactive bacteria (EAB) to produce electrons in the form of electric energy for different applications. BES have attracted increasing attention as a sustainable, low-cost, and neutral-carbon option for energy production, wastewater treatment, and biosynthesis. Complex interactions between EAB and the electrode materials play a crucial role in system performance and scalability. The electron transfer processes from the EAB to the anode surface or from the cathode surface to the EAB have been the object of numerous investigations in BES, and the development of new materials to maximize energy production and overall performance has been a hot topic in the last years. The present review paper discusses the advances on innovative electrode materials for emerging BES, which include MEC coupled to anaerobic digestion (MEC-AD), Microbial Desalination Cells (MDC), plant-MFC (P-MFC), constructed wetlands-MFC (CW-MFC), and microbial electro-Fenton (BEF). Detailed insights on innovative electrode modification strategies to improve the electrode transfer kinetics on each emerging BES are provided. The effect of materials on microbial population is also discussed in this review. Furthermore, the challenges and opportunities for materials scientists and engineers working in BES are presented at the end of this work aiming at scaling up and industrialization of such versatile systems.

A sustainable approach towards utilization of plastic waste for an efficient electrode in microbial fuel cell applications

Microbial fuel cells (MFC) are a novel technique for power generation from wastewater. A number of approaches for the modification of physical as well as chemical properties of the electrodes can be employed to attain the maximum output power density and high power electricity. The use of an active organic linker, extracted from waste residue (plastic), for the synthesis of porous nanostructured materials would be beneficial in the fabrication of electrodes for MFC. Herein, terephthalic acid monomer (t) derived from plastic waste was successfully applied as an electrochemically active linking unit to form an iron-based metal-organic framework (Fe-t-MOF: MIL-53(Fe)). The synthesized Fe-t-MOF was further modified with conducting polymer (polyaniline (PANI)). The produced nanocomposite (Fe-t-MOF/PANI) was coated on stainless steel (SS) disk (as a current collector) for use as an electrode component of the MFC system. The power density, open circuit potential (OCP), and a limiting current density of the MFC are 680 mW/m², 0.67 V, and 3500mA/m², respectively. The technique opted here should help search a novel, efficient, sustainable, and cost-effective route for the modification of the plastic waste into an MFC electrode to achieve bioenergy production through wastewater treatment.

Wire-drawing process with graphite lubricant as an industrializable approach to prepare graphite coated stainless-steel anode for bioelectrochemical systems

Carbon coated stainless-steel (SS) electrode has been suggested to be a powerful composite electrode with high conductivity, excellent biocompatibility and good mechanical strength, which is promising for scaling up the bioelectrochemical systems (BESs). However, the already reported carbon coating methods were independent on the production of SS material. Additional steps and investment of equipment for carbon coating are costly, and the industrialization of these carbon coating processes remains challenging. In this study, we report an industrializable carbon coating approach that was embedded into the production line of the SS wire, which was realized through a wire-drawing process with graphite emulsion as the lubricant and carbon source. We found the slide of SS wire through the dies was essential for the graphite coating in terms of loading amount and stability. When the graphite coated SS wire was prepared as the anode and operated in a BESs, the current density reached 1.761 ± 0.231 mA cm^-2, which was 20 times higher than that without graphite coating. Biomass analysis was then conducted, confirming the superior bioelectrochemical performance was attributed to the improvement of biocompatibility by the graphite coating layer. Furthermore, graphite coating by the wire-drawing process was systematically compared with the existing methods, which showed a comparable or even better bioelectrochemical performance but with extremely low cost (0.036 $·m^-2) and seconds level of the time consumption. Overall, this study offers a cost-effective and industrializable approach to preparing graphite coated SS electrode, which may open up great opportunities to promote the development of BESs at large scale.

Microbial Fuel Cell-Based Biological Oxygen Demand Sensors for Monitoring Wastewater: State-of-the-Art and Practical Applications

Environmental pollution has been a continuous threat to sustainable development and global well-being. It has become a significant concern worldwide to combat the ecological crisis using low-cost innovative technologies. Biological oxygen demand (BOD) is a key indicator to comprehend the quality of water to guarantee environmental safety and human health; however, none of the present technologies are capable of online monitoring of the water at the source. Microbial fuel cells (MFC) are a promising technology for simultaneous power generation and wastewater treatment. MFCs have also been shown in fascinating applications to measure and detect the toxic pollutants present in wastewater. These are the bioreactors where exoelectrogenic microorganisms catalyze the conversion of the inherent chemical energy stored in organic compounds to electrical energy. Sensors employ energy conversion to measure BOD, which is considered an international index for the detection of organic material load present in wastewater. The MFC-based BOD sensors have gone through a wide range of advancement from mediator to mediator-less, double chamber to single-chamber, and large size to miniature. There have been detailed studies to improve the accuracy and reproducibility of the sensors for commercial applications. Additionally, multistage MFC-based BOD biosensors and miniature MFC-BOD sensors have also been ubiquitous in recent years. A considerable amount of work has been carried out to improve the performance of these devices by fabricating the proton exchange membranes and altering catalysts at the cathode. However, there remains a dearth for the fabrication of the devices in aspects like suitable microbes, proton exchange membranes, and cheaper catalysts for cathodes for effective real-time monitoring of wastewater. In this review, an extensive study has been carried out on various MFC-based BOD sensors. The efficiency and drawbacks associated with the different MFC-based BOD sensors have been critically evaluated, and future perspectives for their development have been investigated. The breadth of work compiled in this review will accelerate further research in MFC-based BOD biosensors. It will be of great importance to broad ranges of scientific research and industry.

Application of advanced anodes in microbial fuel cells for power generation: A review

Microbial fuel cells (MFCs) the most extensively described bioelectrochemical systems (BES), have been made remarkable progress in the past few decades. Although the energy and environment benefits of MFCs have been recognized in bioconversion process, there are still several challenges for practical applications on large-scale, particularly for relatively low power output by high ohmic resistance and long period of start-up time. Anodes serving as an attachment carrier of microorganisms plays a vital role on bioelectricity production and extracellular electron transfer (EET) between the electroactive bacteria (EAB) and solid electrode surface in MFCs. Therefore, there has been a surge of interest in developing advanced anodes to enhance electrode electrical properties of MFCs. In this review, different properties of advanced materials for decorating anode have been comprehensively elucidated regarding to the principle of well-designed electrode, power output and electrochemical properties. In particular, the mechanism of these materials to enhance bioelectricity generation and the synergistic action between the EAB and solid electrode were clarified in detail. Furthermore, development of next generation anode materials and the potential modification methods were also prospected.

Substantially Improved Na-Ion Storage Capability by Nanostructured Organic-Inorganic Polyaniline-TiO2 Composite Electrodes

Developing sodium (Na)-ion batteries is highly appealing because they offer the potential to be made from raw materials, which hold the promise to be less expensive, less toxic, and at the same time more abundant compared to state-of-the-art lithium (Li)-ion batteries. In this work, the Na-ion storage capability of nanostructured organic-inorganic polyaniline (PANI) titanium dioxide (TiO₂) composite electrodes is studied. Self-organized, carbon-coated, and oxygen-deficient anatase TiO_2-x -C nanotubes (NTs) are fabricated by a facile one-step anodic oxidation process followed by annealing at high temperatures in an argon-acetylene mixture. Subsequent electropolymerization of a thin film of PANI results in the fabrication of highly conductive and well-ordered, nanostructured organic-inorganic polyaniline-TiO₂ composite electrodes. As a result, the PANI-coated TiO_2-x -C NT composite electrodes exhibit higher Na storage capacities, significantly better capacity retention, advanced rate capability, and better Coulombic efficiencies compared to PANI-coated Ti metal and uncoated TiO_2-x -C NTs for all current rates (C-rates) investigated.

Towards Efficient and Clean Process Integration: Utilisation of Renewable Resources and Energy-Saving Technologies

The strong demand for sustainable energy supplies had escalated the discovery, and intensive research into cleaner energy sources, as well as efficient energy management practices. In the context of the circular economy, the efforts target not only the optimisation of resource utilisation at various stages, but the products’ eco-design is also emphasized to extend their life spans. Based on the concept of comprehensive circular integration, this review discusses the roles of Process Integration approaches, renewable energy sources utilisation and design modifications in addressing the process of energy and exergy efficiency improvement. The primary focus is to enhance the economic and environmental performance through process analysis, modelling and optimisation. The paper is categorised into sections to show the contribution of each aspect clearly, namely: (a) Design and numerical study for innovative energy-efficient technologies; (b) Process Integration—heat and power; (c) Process energy efficiency or emissions analysis; (d) Optimisation of renewable energy resources supply chain. Each section is assessed based on the latest contribution of this journal’s Special Issue from the 21st conference on Process Integration, Modelling and Optimisation for Energy Saving and Pollution Reduction (PRES 2018). The key results are highlighted and summarised within the broader context of the state of the art development.