Phase conversion of Pt3Ni2/C from disordered alloy to ordered intermetallic with strained lattice for oxygen reduction reaction

Innovative strategies for designing and constructing efficient fuel cell electrocatalysts

Polymer electrolyte membrane fuel cells (PEMFCs) are one of the most promising energy conversion devices due to their high efficiency and zero emission; however, two major challenges, high cost and short lifetime, have been hindering the commercialization of fuel cells. Achieving low-Pt or non-precious metal oxygen reduction reaction (ORR) electrocatalysts is one of the main research ideas in this field. In this review, the degradation mechanism of Pt-based catalysts is firstly explained and elucidated, and then five strategies are suggested for the reduction of Pt usage without loss of activity and durability: modulation of metal-support interactions, optimization of local ionomers and mass transport, modulation of composition, modulation of structure, and multi-site synergistic effects. For carbon-based non-precious metal catalysts, the problems and challenges faced by heteroatom/transition-metal doped carbon-based catalysts are discussed, and several strategies to improve the activity of heteroatom/transition-metal doped carbon catalysts are suggested. Particularly, an innovative quantum well catalyst structure reported quite recently is presented which may open up new prospects for the development of fuel cell technology. Finally, this review concludes with a brief conclusion and prospects for future development of low-Pt and non-precious metal fuel cell electrocatalysts.

Emerging Pt-based intermetallic nanoparticles for the oxygen reduction reaction

The advancement of highly efficient and enduring platinum (Pt)-based electrocatalysts for the oxygen reduction reaction (ORR) is a critical determinant to enable broad utilization of clean energy conversion technologies. Pt-based intermetallic electrocatalysts offer durability and superior ORR activity over their traditional analogues due to their definite stoichiometry, ordered and extended structures, and favourable enthalpy of formation. With the advent in new synthetic methods, Pt-based intermetallic nanoparticles as a new class of advanced electrocatalysts have been studied extensively in recent years. This review discusses the preparation principles, representative preparation methods of Pt-based intermetallics and their applications in the ORR. Our review is focused on L10 Pt-based intermetallics which have gained tremendous interest recently due to their larger surface strain and enhanced M(3d)-Pt(5d) orbital coupling, particularly in the crystallographic c-axis direction. Additionally, we discuss future research directions to further improve the efficiency of Pt-based intermetallic electrocatalysts with the intention of stimulating increased research ventures in this domain.

Achievements in Pt nanoalloy oxygen reduction reaction catalysts: strain engineering, stability and atom utilization efficiency

The Pt nanoalloy surfaces often show unique electronic and physicochemical properties that are distinct from those of their parent metals, which provide significant room for manipulating their oxygen reduction reaction (ORR) behaviour. In this Feature Article, we present the progress of our recent research and that of other groups in Pt nanoalloy catalysts for ORR from three aspects, namely, strain engineering, stability and atom utilization efficiency. Some new insights into Pt surface strain engineering will be firstly introduced, with a focus on discussing the effect of compressive and tensile strain on the chemisorption properties. Secondly, the design concepts and synthetic methodologies to intensify the inherent stability of Pt nanoalloys will be summarized. Then, the exciting research push in developing nanostructured alloys with high atom utilization efficiency of Pt will be presented. Finally, a brief illumination of challenges and future developing perspectives of Pt nanoalloy catalysts will be provided.

Pt-Based Intermetallic Nanocrystals in Cathode Catalysts for Proton Exchange Membrane Fuel Cells: From Precise Synthesis to Oxygen Reduction Reaction Strategy

Although oxygen reduction reaction (ORR) catalysts have been extensively investigated and developed, there is a lack of clarity on catalysts that can balance high performance and low cost. Pt-based intermetallic nanocrystals are of special interest in the commercialization of proton exchange membrane fuel cells (PEMFCs) due to their excellent ORR activity and stability. This review summarizes the wide range of applications of Pt-based intermetallic nanocrystals in cathode catalysts for PEMFCs and their unique advantages in the field of ORR. Firstly, we introduce the fundamental understanding of Pt-based intermetallic nanocrystals, and highlight the difficulties and countermeasures in their synthesis. Then, the progress of theoretical and experimental studies related to the ORR activity and stability of Pt-based intermetallic nanocrystals in recent years are reviewed, especially the integrated strategies for enhancing the stability of ORR. Finally, the challenges faced by Pt-based intermetallic nanocrystals are summarized and future research directions are proposed. In addition, numerous design ideas of Pt-based intermetallic nanocrystals as ORR catalysts are summarized, aiming to promote further development of commercialization of PEMFC catalysts while fully understanding Pt-based intermetallic nanocrystals.

Electrospinning Synthesis of Carbon-Supported Pt3Mn Intermetallic Nanocrystals and Electrocatalytic Performance towards Oxygen Reduction Reaction

To realize the large-scale application of fuel cells, it is still a great challenge to improve the performance and reduce the cost of cathode catalysts towards oxygen reduction reaction (ORR). In this work, carbon-supported ordered Pt₃Mn intermetallic catalysts were prepared by thermal annealing electrospun polyacrylonitrile nanofibers containing Platinum(II) acetylacetonate/ Manganese(III) acetylacetonate. Compared with its counterparts, the ordered Pt₃Mn intermetallic obtained at 950 °C exhibits a more positive half-potential and higher kinetic current density during the ORR process. Benefiting from their defined stoichiometry and crystal structure, the Mn atoms in Pt₃Mn intermetallic can modulate well the geometric and electronic structure of surface Pt atoms, endowing Pt₃Mn catalyst with an enhanced ORR catalytic activity. Moreover, it also has a better catalytic stability and methanol tolerance than commercial Pt/C catalyst. Our study provides a new strategy to fabricate a highly active and durable Pt₃Mn intermetallic electrocatalyst towards ORR.

Probing the Irregular Lattice Strain-Induced Electronic Structure Variations on Late Transition Metals for Boosting the Electrocatalyst Activity

Owing to the simplicity in practice and continuous fine-tuning ability toward the binding strengths of adsorbates, the strain effect is intensively explored, especially focused on the modulation of catalytic activity in transition metal (TM) based electrocatalysts. Recently, more and more abnormal cases have been found that cannot be explained by the conventional simplified models. In this work, the strain effects in five late TMs, Fe, Co, Ni, Pd, and Pt are studied in-depth regarding the facet engineering, the surface atom density, and the d-band center. Interestingly, the irregular response of Fe lattice to the applied strain is identified, indicating the untapped potential of achieving the phase change by precise strain modulation. For the complicated high-index facets, the surface atom density has become the pivotal factor in determining the surface stability and electroactivity, which identifies the potential of high entropy alloys (HEA) in electrocatalysis. The work supplies insightful understanding and significant references for future research in subtle modulation of electroactivity based on the precise facet engineering in the more complex facets and morphologies.

Remarkable Improvement of the Catalytic Performance of PtFe Nanoparticles by Structural Ordering and Doping

To achieve fuel cell commercialization, the performance improvement and cost reduction of catalysts are still the main challenges. To enhance the catalytic activity and durability for oxygen reduction reaction (ORR), we prepare Au-PtFe particles entrapped in a porous carbon and then convert them to have a fine-grained and highly ordered intermetallic structure. The optimal Au-PtFe particles in catalyzing ORR exhibit initial specific and mass activities 9 times higher than the commercial catalyst of Pt/C. Such a large enhancement is much higher than most of the Pt-based ordered intermetallic catalysts reported in the literature. Accelerated durability testing induces little degradation of the catalytic activity to the ordered structure, particularly the Au-doped one, after potential cycling for many thousands of cycles under harsh electrochemical conditions involving an acidic medium and a high potential range of 0.66-1.3 V. This is in big contrast with the large degradation shown by most previous catalysts. The excellent activity and durability are attributed to synergistic effects of the fine-grained and ordered structure of the particles, the confining support of the porous carbon, and the homogeneous incorporation of a trace amount of Au. The new intermetallic catalyst of Au-PtFe/C represents a new strategy for performance enhancement and cost reduction and thus promotes practical applications of proton-exchange membrane fuel cells.