Electrochemical behavior and electrodeposition of cobalt from choline chloride-urea deep eutectic solvent

Emerging Processes for Sustainable Li-Ion Battery Cathode Recycling

The colossal growth in the use of Li-ion batteries (LiBs) has raised serious concerns over the supply chain of strategic minerals, e.g., Co, Ni, and Li, that make up the cathode active materials (CAM). Recycling spent LiBs is an important step toward sustainability that can establish a circular economy by effectively tackling large amounts of e-waste while ensuring an unhindered supply of critical minerals. Among the various methods of LiB recycling available, pyro- and hydrometallurgy have been utilized in the industry owing to their ease of operation and high efficiency, although they are associated with significant environmental concerns. Direct recycling, a more recent concept that aims to relithiate spent LiBs without disrupting the lattice structure of the CAMs, has been realized only in the laboratory scale so far and further optimization is required before it can be extended to the bulk scale. Additionally, significant progress has been made in the areas of hydrometallurgy in terms of using ecofriendly green lixiviants and alternate sources of energy, e.g., microwave and electrochemical, that makes the recycling processes more efficient and sustainable. In this review, the latest developments in LiB recycling are discussed that have focused on environmental and economic viability, as well as process intensification. These include deep eutectic solvent based recycling, electrochemical and microwave-assisted recycling, and various types of direct recycling.

Sequential separation of critical metals from lithium-ion batteries based on deep eutectic solvent and electrodeposition

The rise and development of electric vehicles have brought much attention to the recycling of lithium-ion batteries (LIBs). However, the recovery of critical metals from LiNixCoyMn1-x-yO2 (NCM) is a challenge, especially for the nickel and cobalt, which have similar chemical properties. Here, a novel ternary deep eutectic solvent (DES) composed of choline chloride, ethylene glycol, and tartaric acid was proposed. Our protocol of DES synthesis, nickel separation, and leaching of cobalt and manganese were integrated into one step, which significantly simplified the recovery process. The crystallization occurring during DES leaching was subjected to detailed investigation. The lithium, nickel, and cobalt were sequentially separated as Li2CO3, NiO, and Co(OH)2 by anterior formic acid leaching and posterior electrodeposition. After electrodeposition, DES was reused. This work provides new ideas for the sequential separation of critical metals from NCM and has great application prospects.

Leaching NCM cathode materials of spent lithium-ion batteries with phosphate acid-based deep eutectic solvent

Deep eutectic solvents (DESs) play an important role in efficient recovery of spent lithium-ion batteries (LIBs). In this study, we proposed an efficient and safe method by using a choline chloride-phenylphosphinic acid DES as a lixiviant for the leaching of LiNi_xCo_yMn_zO₂ (NCM) cathode active materials of spent LIBs. The leaching conditions were optimized based on the leaching time, liquid-solid ratio, and leaching temperature. Under optimal experimental conditions, the leaching efficiencies of Li, Co, Ni, and Mn reached 97.7 %, 97.0 %, 96.4 %, and 93.0 %, respectively. The kinetics of the leaching process were well-fitted using the logarithmic law equation. The apparent activation energies for Li, Co, Ni, and Mn have been reported to be 60.3 kJ/mol, 78.9 kJ/mol, 99.3 kJ/mol, and 82.1 kJ/mol, respectively. UV-visible spectroscopy and Fourier transform infrared analysis revealed that the coordination configurations of Ni and Co in the leaching solution were octahedral and tetrahedral, respectively. In addition, the PO bond in phenylphosphinic acid was involved in coordination during leaching. This finding may provide an effective and safe approach for leaching valuable metals from spent LIBs.

Microwave-ultra-fast recovery of valuable metals from spent lithium-ion batteries by deep eutectic solvents

The large-scale use of electric vehicles produced massive discarded lithium-ion batteries, containing many recyclable valuable metals and toxic and harmful substances. Biodegradable and recyclable deep eutectic solvent (DES) is considered a green recycling technology for spent LIBs. Herein, we proposed a microwave-enhanced approach to shorten the leaching time in the urea/lactic acid: choline chloride: ethylene glycol DES system. The dipole moments induced by urea or lactic acid on LiCoO₂ surface increased over two orders of magnitude under the high electric field. Because of this, over 90 % of Li and Co can be fast leached at 4 min and 160 W in the urea/lactic acid: choline chloride: ethylene glycol DES system. Meanwhile, we established two models to explain the leaching mechanism of metal ions from their leaching kinetics and micro-level behavior, and named them dot-etching and layer-peeling processes, respectively. By further analyzing, we found that the dot-etching can be attributed to the synergistic effect of reduction and coordination, which caused the surface of leaching residues porous. The layer-peeling process depends on neutralization, and the leaching residues had a smooth surface in this process. This work highlights the effect of microwave-enhanced strategy and DES surface chemistry on spent electrode materials recovery.

Deep eutectic solvent for spent lithium-ion battery recycling: comparison with inorganic acid leaching

Deep eutectic solvents (DESs) as novel green solvents are potential options to replace inorganic acids for hydrometallurgy. Compared with inorganic acids, the physicochemical properties of DESs and their applications in recycling of spent lithium-ion batteries were summarized. The viscosity, metal solubility, toxicological properties and biodegradation of DESs depend on the hydrogen bond donor (HBD) and acceptor (HBA). The viscosity of ChCl-based DESs increased according to the HBD in the following order: alcohols < carboxylic acids < sugars < inorganic salts. The strongly coordinating HBDs increased the solubility of metal oxide via surface complexation reactions followed by ligand exchange for chloride in the bulk solvent. Interestingly, the safety and degradability of DESs reported in the literature are superior to those of inorganic acids. Both DESs and inorganic acids have excellent metal leaching efficiencies (>99%). However, the reaction kinetics of DESs are 2-3 orders of magnitude slower than those of inorganic acids. A significant advantage of DESs is that they can be regenerated and recycled multiple times after recovering metals by electrochemical deposition or precipitation. In the future, the development of efficient and selective DESs still requires a lot of attention.

Properties and Kinetics of Selective Zinc Leaching with Choline Chloride and Urea

A choline chloride-urea (ChCl-urea) deep eutectic solvent (DES) was used to experimentally investigate the secondary recovery of zinc from zinc-bearing dust sludge via a leaching process. The effects of varying the liquid–solid ratio, leaching temperature, stirring speed, and leaching time on the zinc leaching efficiency were determined, and the optimum values of these parameters were found to be 15:1, 90 °C, 400 rpm, and 600 min, respectively, at which a leaching efficiency of 86.87% was achieved. XRF and EDS analyses confirmed that the zinc content in the sludge decreased noticeably after leaching, while those of other elements did not, indicating the selective and efficient leaching of zinc. A study of the leaching kinetics showed that the reaction conforms to the nuclear shrinkage model without solid product layer formation, and the calculated apparent activation energy is 22.16 kJ/mol.

Cobalt Electrochemical Recovery from Lithium Cobalt Oxides in Deep Eutectic Choline Chloride+Urea Solvents

Electrochemical recovery of the cobalt in deep eutectic solvent shows its promise in recycling and recovery of valuable elements from the spent lithium-ion battery due to its high selectivity and minimal environmental impacts. This work unveiled the roles of the substrates, applied potentials, and operating temperatures on the performance of cobalt electrochemical recovery in a deep eutectic choline chloride+urea solvent. The solvent contains cobalt and lithium ions extracted from lithium cobalt oxides - 3an essential lithium-ion battery cathode material. Our results highlight that the substrate predetermines the cobalt recovery modes via substrate-cobalt interactions, which could be predicted by the cobalt surface segregation energies and crystallographic misfits. We also show that a moderate cathode potential under -1.0 V vs. silver quasi-reference electrode at 94-104 °C is essential to ensure a selective cobalt recovery at an optimal rate. We also found that the stainless-steel mesh is an optimal substrate for cobalt recovery due to its relatively high selectivity, fast recovery rate, and easy cobalt collection. Our work provides new insights on metal recovery in deep eutectic solvents and offers a new avenue to control the metal electrodeposition modes via modulation of substrate compositions and crystal structures.

A Zn-Ce Redox Flow Battery with Ethaline Deep Eutectic Solvent

Compared with conventional aqueous and ionic liquid electrolytes, deep eutectic solvent (DES) are considered as electrolyte for redox flow batteries because they have a wider electrochemical window and relatively low price. In this study, Ce^IV /Ce^III and Zn^II /Zn redox couples are used as the positive and negative active materials, respectively, in an electrolyte consisting of choline chloride ethylene glycol (ethaline). The structure of Ce^III in the positive electrolyte is inferred through spectrum detection. Ce^IV /Ce^III and Zn^II /Zn redox couples show a stable potential difference of 2.2 V (vs. Ag) through cyclic voltammetry. The charge and discharge performance of battery was tested at different current densities. In addition, battery performance was evaluated at different temperatures and concentrations of cerium in the electrolyte. Consequently, at a current density of 0.5 mA cm^-2 at room temperature and using 1.0 m Ce^III , the battery performance reaches the best coulombic efficiency of 84 %.

Electrodeposition of Copper and Brass Coatings with Olive-Like Structure

One method of creating a brass coating is through electrodeposition, which is most often completed in cyanide galvanic baths. Due to their toxicity, many investigations focused on the development of more environmentally friendly alternatives. The purpose of the study was to explore a new generation of non-aqueous cyanide-free baths based on 1-ethyl-3-methylimidazolium acetate ionic liquids. The study involved the formation of copper, zinc, and brass coatings. The influence of the bath composition, cathodic current density, and temperature was determined. The obtained coatings were characterized in terms of their morphology, chemical composition, phase composition, roughness, and corrosion resistance. It was found that the structure of the obtained coatings is strongly dependent on the process parameters. The three main structure types observed were as follows: fine-grained, porous, and olive-like. To the best knowledge of the authors, it is the first time the olive-like structure was observed in the case of an electrodeposited coating. The Cu-Zn coatings consisted of 19-96 at. % copper and exhibited relatively good corrosion resistance. A significant improvement of corrosion properties was found in the case of copper and brass coatings with the olive-like structure.

Deep eutectic solvent stabilised Co–P films for electrocatalytic oxidation of 5-hydroxymethylfurfural into 2,5-furandicarboxylic acid

The Co–P electrode synthesized in deep eutectic solution showed enhanced stability for electrocatalytic HMF oxidation into FDCA.