Tannic complexes coated nanocontainers for controlled release of corrosion inhibitors in self-healing coatings

Developments in anticorrosive organic coatings modulated by nano/microcontainers with porous matrices

The durability and functionality of many metallic structures are seriously threatened by corrosion, which makes the development of anticorrosive coatings imperative. This state-of-the-art survey explores the recent developments in the field of anticorrosive organic coatings modulated by innovations involving nano/microcontainers with porous matrices. The integration of these cutting-edge delivery systems seeks to improve the protective properties of coatings by enabling controlled release, extended durability, targeted application of corrosion inhibitors, and can be co-constructed to achieve defect filling by polymeric materials. The major highlight of this review is an in-depth analysis of the functionalities provided by porous nano/microcontainers in the active protection and self-healing of anticorrosive coatings, including their performance evaluation. In one case, after 20 days of immersion in 0.1 M NaCl, a scratched coating containing mesoporous silica nanoparticles loaded with an inhibitor benzotriazole and shelled with polydopamine (MSNs-BTA@PDA) exhibited coating restoration indicated by a sustained corrosion resistance rise over an extended period monitored by impedance values at 0.01 Hz frequency, rising from 8.3 × 104 to 7.0 × 105 Ω cm2, a trend assigned to active protection by the release of inhibitors and self-healing capabilities. Additionally, some functions related to anti-fouling and heat preservation by nano/microcontainers are highlighted. Based on the literature survey, some desirable properties, current challenges, and prospects of anticorrosive coatings doped with nano/microcontainers have been summarized. The knowledge gained from this survey will shape future research directions and applications in a variety of industrial areas, in addition to advancing smart corrosion prevention technology.

Diatomite@MoS2 Nanocomposite Layers as Composite Coating Targeting for Mg Alloys Endowed with Properties of Anticorrosion and Antiwear

Molybdenum disulfide (MoS2) demonstrates promising applications in enhancing the corrosion and wear resistance of metals, but the susceptibility of this nanomaterial to agglomeration hinders its overall performance. In this study, the externally assisted corrosion inhibitor sodium molybdate (SM) was successfully constructed in diatomaceous earth (DE) and molybdenum disulfide (MoS2). This not only served as a molybdenum source for MoS2 but also enabled the preparation of DE@MoS2-SM microcapsules, achieving a corrosion inhibitor loading of up to 23.23%. The corrosion testing reveals that the composite coating, when compared to the pure epoxy coating, exhibits an impedance modulus 2 orders of magnitude higher (1.80 × 109 Ω·cm2), offering prolonged protection for magnesium alloys over a 40 day period. Furthermore, a filler content of 3% sustains a coefficient of friction (COF) at 0.55 for an extended duration, indicating commendable stability and wear resistance. The protective performance is ascribed to the synergistic enhancement of corrosion and wear resistance in the coatings, facilitated by the pore structure of DE, the high hardness of MoS2, and the obstructive influence of Na2MoO4. This approach offers a straightforward and efficient means of designing microcapsules for use in corrosive environments, whose application can be extended in industrial fields. In particular, we promote the application of nautical instruments, underwater weapons, and seawater batteries in the shipbuilding industry and marine engineering.

Experimental and theoretical studies of the efficiency of metal-organic frameworks (MOFs) in preventing aluminum corrosion in hydrochloric acid solution

Aluminum corrosion inhibitors "{[CuI (CN)2(phen) CuII (CN)2(phen)]5H2O},(MOF1) and {[CuI(CN)2(phen)CuII(CN)2(phen)]5H2O}@TiO2 (MOF1@TiO2) were studied in one molar HCl solution". The ML results for three different temperatures (25-45 °C) were compared with the results of PDP and EIS analyses. The adsorption of inhibitors on Al surfaces has been calculated and discussed by a Langmuir isotherm. The inhibitors that were created showed great effectiveness, with a noticeable increase in their inhibitory efficiency as the dosage was raised and the temperature was lowered. Inhibition efficiency each amounted to 88.6%, 84.5% at 400 ppm and 25 °C for MOF1@TiO2 and MOF1, respectively. Analyzing the polarization curves of synthesized inhibitors revealed that they were mixed-type inhibitors. Al was found to be surface inhibited when coated with a thin film of inhibitors, and "Al's surface morphology was assessed by different techniques such as scanning electron microscopy (SEM), energy dispersive X-ray (EDX) and atomic force microscope (AFM)". "Theoretical models like quantum chemical and molecular dynamics simulation authenticated the experimental observation". The MOFs exhibit exceptional corrosion resistance against Al when exposed to acidic environments, according to several tests.

Fabrication of a dual pH-responsive and photothermal microcapsule pesticide delivery system for controlled release of pesticides

BACKGROUND

The development of stimulus-responsive and photothermally controlled-release microcapsule pesticide delivery systems is a promising solution to enhance the effective utilization and minimize the excessive use of pesticides in agriculture.

RESULTS

In this study, an AVM@CS@TA-Fe microcapsule pesticide delivery system was developed using avermectin as the model drug, chitosan and tannic acid as the wall materials, and tannic acid-Fe complex layer as the photothermal agent. The optical microscope, scanning electron microscope, transmission electron microscope, and Fourier-transform infrared spectroscope were used to characterize the prepared microcapsule. The slow-release, UV-shielding, photothermal performance, and nematicidal activity of the microcapsule were systematically investigated. The results showed that the system exhibited excellent pH-responsive and photothermal-sensitive performances. In addition, the UV-shielding performance of the delivery system was improved. The photothermal conversion efficiency (η) of the system under the irradiation of near-infrared (NIR) light was determined to be 14.18%. Moreover, the nematicidal activities of the system against pine wood nematode and Aphelenchoides besseyi were greatly increased under the irradiation of light-emitting diode (LED) simulated sunlight.

CONCLUSION

The release of the pesticide-active substances in such a pesticide delivery system could be effectively regulated with the irradiation of NIR light or LED-simulated sunlight. Thus, the developed pesticide delivery system may have broad application prospects in modern agriculture fields. © 2022 Society of Chemical Industry.

Double Stimuli-Responsive Conducting Polypyrrole Nanocapsules for Corrosion-Resistant Epoxy Coatings

Stimuli-responsive nanocapsules, which can respond to various environmental stimuli and release their encapsulated payload on demand, have attracted wide interest in different fields in recent years. In this work, a novel kind of polypyrrole (PPy) nanocapsules is fabricated and loaded with zinc salt corrosion inhibitors. The synthesized PPy nanocapsules respond to two different external stimuli (pH- and redox-responsive) and can control the release of their encapsulated corrosion inhibitors. The nanocapsules can detect the micro-environmental pH or surface-potential changes associated with the corrosion initiation of the metal substrate. When introduced into a protective epoxy coating, the fabricated PPy nanocapsules inhibit the anodic and cathodic corrosion reactions. The superior corrosion resistance and active corrosion protection effects of the epoxy-PPy-Zn coatings are further demonstrated via electrochemical and long-term immersion tests. The low-frequency impedance, coating resistance, and oxide film resistance increase after about 400 h of exposure in a 3.5 wt % NaCl solution, reflecting the enhanced corrosion protection properties and excellent repairing performance of the coating. Furthermore, the epoxy-PPy-Zn coating can avoid the pitting corrosion of 304 stainless steel. Overall, we have fabricated double stimuli-responsive PPy nanocapsules via a simple and effective strategy and incorporated them into a corrosion-resistant epoxy coating for protecting Fe-based metal substrates.

Nanocontainers Against Biofouling and Corrosion Degradation of Materials: A Short Review With Prospects

The current state of the art in active corrosion prevention is based on the use of macromolecular containers that can store and release corrosion inhibitors particularly to the surface when corrosion develops. These corrosion inhibitor-containing nano- or microcontainers are subsequently infused into coatings, allowing them to self-heal. Especially, nanocontainers for self-healing coatings with controlled corrosion inhibitors, energy storage, cement fracture repair, and antifouling metal protection have recently been developed. Incorporating these nanocontainers into materials in small amounts (e.g., 5–10 wt% in paints) provided anticorrosion protection that was incomparably better than the current approaches. Furthermore, the materials developed had multifunctional properties, including self-healing, antibacterial, and antimicrobial properties. The primary goal of this review was to compile the different research studies that have been published in a variety of publications so that the reader may better understand the potential of these new types of nanotechnology and the prospects for nanocontainers.

Design of a Smart Self-Healing Coating with Multiple-Responsive Superhydrophobicity and Its Application in Antibiofouling and Antibacterial Abilities

Inspired by the restoration of the superhydrophobic surfaces after the damage in nature such as lotus leaf and clover, smart self-healing coating with controllable release of loaded healing agents is both of scientific and technological interest. Herein, a smart self-healing coating with superhydrophobicity was gained through blending UV/NIR/acid/base multiple-responsive ZnO-encapsulated mesoporous polydopamine (MPDA) microspheres (zinc oxide-encapsulated mesoporous polydopamine microspheres) with silicone latex and hydrophobic nanoparticles. The hydrophobic and micro/nanostructured ZnO-encapsulated MPDA microspheres provided UV/NIR/acid/base multiple response sources for the smart self-healing coating, combining the photocatalytic activity and acid/base solubility of ZnO nanoparticles, zwitterionic characteristic of amino-modified silicone oil (ASO), as well as the photothermal conversion abilities and charge characteristics of PDA. The ZnO nanoparticles simultaneously acted as the protective layer for the stimuli-responsive microspheres and functional filler in the coating, contributing to realize the controllable and long-period release of loaded hydrophobic ASO and the further antibacterial functionalization for the coating. The super/high hydrophobicity and antibiofouling performances of the coating could be self-healed by UV, NIR, acid, or base stimuli, attributing to the release of ASO from the microspheres. Then, large-area, rapid, and controllable healing superiority could be achieved on the coating with the combined multiple responses under different conditions. Robust environmental endurances for superhydrophobic coating were also confirmed under harsh environments by directly exposing to UV-accelerated weathering and immersing into various solutions (including strong acid/base, salt, and artificial seawater solution). This smart coating has high application prospects due to its environmentally friendly nature, excellent self-healing, and multifunctional characteristics, and the multiple-responsive ZnO-encapsulated MPDA microspheres can be used for the functionalization of other materials.

Amino-functionalized Ti3C2Tx loading ZIF-8 nanocontainer@benzotriazole as multifunctional composite filler towards self-healing epoxy coating

It is difficult for Ti₃C₂T_x-containing epoxy coatings to prevent electrochemical corrosion at the metal/coating interface after long-term exposure to corrosive environments. Thus, endowing Ti₃C₂T_x-containing epoxy coatings with self-healing function and good wear resistance is very significant. Here, a novel self-healing epoxy coating (f-Ti₃C₂T_x-ZB@EP) is designed via incorporating with amino-functionalized Ti₃C₂T_x loading 2-methylimidazole zinc salt (ZIF-8) nanocontainer@benzotriazole (f-Ti₃C₂T_x-ZB) multifunctional composite filler, and its anti-corrosion and tribological properties are evaluated in detail. The as-prepared f-Ti₃C₂T_x-ZB@EP shows an order of magnitude enhancement in coating resistance (R_c) and achieves self-healing function under severe environment, which are attributed to the synergistic effect of passive and active protection. Specially, the change of pH value caused by electrochemical corrosion could induce the nanocontainer to release BTA, thereby forming corrosion inhibition films on the coating/metal interface. Besides, the wear rate of f-Ti₃C₂T_x-ZB@EP is decreased by one order of magnitude because of the lubrication effect of Ti₃C₂T_x at the friction interface and the high resistance to plastic deformation of epoxy composite coating. Therefore, f-Ti₃C₂T_x-ZB@EP with better self-healing, anti-corrosion and tribological properties is equipped with long-term metal protection ability and enlightens a thought-provoking idea for corrosion and wear resistance.

Mesoporous silica nanoparticles as carriers of active agents for smart anticorrosive organic coatings: a critical review

Mesoporous silica nanoparticles (MSN) have attracted increasing interest for their applicability as smart nanocarriers of corrosion inhibitors, due to their porous structure, resistance to main corrosive environments and good compatibility with polymer coatings. In this review, the main synthetic routes to obtain MSN with tailored textural properties, the design of different loading and stimuli-induced release strategies, the development of advanced organic nanocomposite coatings with MSN and the validation of their anticorrosive performances are reviewed and compared. Through a critical analysis of the literature, the most promising research trends and perspectives to exploit the highly interesting properties of MSN in advanced organic coatings are proposed.

Embedded Corrosion Sensing with ZnO-PVDF Sensor Textiles

Corrosion in underground and submerged steel pipes is a global problem. Coatings serve as an impermeable barrier or a sacrificial element to the transport of corrosive fluids. When this barrier fails, corrosion in the metal initiates. There is a critical need for sensors at the metal/coating interface as an early alert system. Current options utilize metal sensors, leading to accelerating corrosion. In this paper, a non-conductive sensor textile as a viable solution was investigated. For this purpose, non-woven Zinc (II) Oxide-Polyvinylidene Fluoride (ZnO-PVDF) nanocomposite fiber textiles were prepared in a range of weight fractions (1%, 3%, and 5% ZnO) and placed at the coating/steel interface. The properties of ZnO-PVDF nanocomposite meshes were characterized using scanning electron microscopy (SEM), x-ray diffraction (XRD), Fourier transform infrared (FTIR) and d₃₃ meter. Electrochemical impedance spectroscopy (EIS) testing was performed during the immersion of the coated samples to validate the effectiveness of the sensor textile. The results offer a new option for sub-surface corrosion sensing using low cost, easily fabricated sensor textiles.

Thermoresponsive Polymer Gating System on Mesoporous Shells of Silica Particles Serving as Smart Nanocontainers

Spherical silica nanoparticles with solid cores and mesoporous shells (SCMS) were decorated with thermoresponsive polymer brushes that were shown to serve as macromolecular valves to control loading and unloading of a model dye within the mesopores. Thermoresponsive poly(N-isopropylacrylamide) (PNIPAM) brushes were grafted from the surfaces of both solid core (SC) and SCMS particles of similar size using surface-initiated atom transfer radical polymerization. Both systems based on porous (SCMS-PNIPAM) and nonporous (SC-PNIPAM) particles were characterized using cryo-TEM, thermogravimetry and elemental analysis to determine the structure and composition of the decorated nanoparticles. The grafted PNIPAM brushes were found to be responsive to temperature changes enabling temperature-controlled gating of the pores. The processes of loading and unloading in the obtained systems were examined using a model fluorescent dye-rhodamine 6G. Polymer brushes in SCMS-PNIPAM systems were shown to serve as molecular valves enabling significant adsorption (loading) of the dye inside the pores with respect to the SC-PNIPAM (no pores) and SCMS (no valves) systems. The effective unloading of the fluorescent cargo molecules from the decorated nanoparticles was achieved in a water/methanol solution. The obtained SCMS-PNIPAM particles may be used as smart nanocontainers or nanoreactors offering also facile isolation from the suspension due to the presence of dense cores.

Synthesis of nanosensors for autonomous warning of damage and self-repairing in polymeric coatings

Polymeric materials are susceptible to minor damage, which is undetectable. Without timely and effective repair treatment, the damage may deteriorate the integrity of the materials and ultimately result in material failure and catastrophe. Autonomous warning and simultaneous damage repair are of great practical significance yet difficult to realize. Herein, we introduce a smart coating with autonomous warning and repairing of damage by the simple incorporation of nanosensors embedded with phenanthroline as a corrosion indicator and inhibitor. The electrochemical corrosion resulting from coating damage can be rapidly indicated by a prominent orange-red color in just five minutes. In addition to the warning function, the smart coating exhibits efficient self-repairing in the defective region, as reflected from the disappearance of the electrochemical admittance peak. This simple and powerful strategy dependent on a single active component to achieve an autonomous warning and repairing effect is highly expected to provide a new avenue for enhancing the security and longevity of other polymeric materials.

Nanocontainer-based self-healing coatings: current progress and future perspectives

Nanocontainers add more functionalities to the standard coating formulations.