Incorporation of halloysite nanotubes into forsterite surface layer during plasma electrolytic oxidation of AM50 Mg alloy

Morphology-Dependent Immunomodulatory Coating of Hydroxyapatite/PEO for Magnesium-Based Bone Implants

One of the most critical issues concerning orthopedic implants is the risk of chronic inflammation, which poses a threat to the bone healing process. Osteo-immunomodulation plays a pivotal role in implant technology by influencing proinflammatory and anti-inflammatory responses, ultimately promoting bone healing. This study aims to investigate the morphology-dependent osteo-immunomodulatory properties of a hydroxyapatite (HA)/plasma electrolytic oxidation (PEO)-coated WE43 alloy. In this context, following the PEO process with various operational parameters (duty cycles of 50-40, 50-20, 70-40%, and frequencies of 0.5, 0.8, and 1 kHz), a layer of HA was applied as the top coating using a straightforward hot-dip process. The results revealed the formation of the PEO layer with distinct morphologies and pore sizes, depending on the operational parameters. Specifically, a uniform PEO coating with small pore sizes (5.2-5.3 μm) led to the creation of plate-like HA particles, while a random-like HA structure formed on nonuniform surfaces with large pores (7.0-11.1 μm) of PEO. Moreover, it was observed that the plate-like HA coating exhibited higher adhesion strength than the random one (classified as class 2 vs class 3 based on cross-cut standards). Furthermore, electrochemical impedance spectroscopy (EIS) and polarization studies confirmed a substantial increase in the polarization resistance (680 kΩ) and total impedance (48 559.6 Ω) for the plate-like HA/PEO as compared to the substrate (an increase of 1511-fold and 311-fold, respectively) and the random HA/PEO samples (an increase of 85-fold and 18-fold, respectively). In addition, compared to random HA coatings, there was a significant enhancement in the viability (150% control vs 96% control), proliferation, and differentiation of MG63 cells when exposed to plate-like HA coatings. Moreover, surface morphology and chemistry pronouncedly impacted macrophages' viability, morphology, and phenotype. Notably, plate-like HA coatings resulted in a higher upregulation of BMP-2 and TGF-β than proinflammatory cytokines (IL-6 and M-CSF), indicating a polarization of macrophage type 1 (M1) toward type 2 (M2). In summary, the bilayer HA/PEO coating exhibited remarkable osteo-immunomodulatory activity, making it highly appealing for use in bone implant applications.

Chromate-Free Corrosion Protection Strategies for Magnesium Alloys-A Review: Part II-PEO and Anodizing

Although hexavalent chromium-based protection systems are effective and their long-term performance is well understood, they can no longer be used due to their proven Cr(VI) toxicity and carcinogenic effect. The search for alternative protection technologies for Mg alloys has been going on for at least a couple of decades. However, surface treatment systems with equivalent efficacies to that of Cr(VI)-based ones have only begun to emerge much more recently. It is still proving challenging to find sufficiently protective replacements for Cr(VI) that do not give rise to safety concerns related to corrosion, especially in terms of fulfilling the requirements of the transportation industry. Additionally, in overcoming these obstacles, the advantages of newly introduced technologies have to include not only health safety but also need to be balanced against their added cost, as well as being environmentally friendly and simple to implement and maintain. Anodizing, especially when carried out above the breakdown potential (technology known as Plasma Electrolytic Oxidation (PEO)) is an electrochemical oxidation process which has been recognized as one of the most effective methods to significantly improve the corrosion resistance of Mg and its alloys by forming a protective ceramic-like layer on their surface that isolates the base material from aggressive environmental agents. Part II of this review summarizes developments in and future outlooks for Mg anodizing, including traditional chromium-based processes and newly developed chromium-free alternatives, such as PEO technology and the use of organic electrolytes. This work provides an overview of processing parameters such as electrolyte composition and additives, voltage/current regimes, and post-treatment sealing strategies that influence the corrosion performance of the coatings. This large variability of the fabrication conditions makes it possible to obtain Cr-free products that meet the industrial requirements for performance, as expected from traditional Cr-based technologies.

Chromate-Free Corrosion Protection Strategies for Magnesium Alloys-A Review: Part III-Corrosion Inhibitors and Combining Them with Other Protection Strategies

Owing to the unique active corrosion protection characteristic of hexavalent chromium-based systems, they have been projected to be highly effective solutions against the corrosion of many engineering metals. However, hexavalent chromium, rendered a highly toxic and carcinogenic substance, is being phased out of industrial applications. Thus, over the past few years, extensive and concerted efforts have been made to develop environmentally friendly alternative technologies with comparable or better corrosion protection performance to that of hexavalent chromium-based technologies. The introduction of corrosion inhibitors to a coating system on magnesium surface is a cost-effective approach not only for improving the overall corrosion protection performance, but also for imparting active inhibition during the service life of the magnesium part. Therefore, in an attempt to resemble the unique active corrosion protection characteristic of the hexavalent chromium-based systems, the incorporation of inhibitors to barrier coatings on magnesium alloys has been extensively investigated. In Part III of the Review, several types of corrosion inhibitors for magnesium and its alloys are reviewed. A discussion of the state-of-the-art inhibitor systems, such as iron-binding inhibitors and inhibitor mixtures, is presented, and perspective directions of research are outlined, including in silico or computational screening of corrosion inhibitors. Finally, the combination of corrosion inhibitors with other corrosion protection strategies is reviewed. Several reported highly protective coatings with active inhibition capabilities stemming from the on-demand activation of incorporated inhibitors can be considered a promising replacement for hexavalent chromium-based technologies, as long as their deployment is adequately addressed.

Halloysite in Different Ceramic Products: A Review

The increased demands of our rapidly developing way of life lead to the broadening of the ceramic market among other effects. Due to the advanced ceramic properties of halloysite and its abundance, combined with its good synergistic effect with other materials, it has been investigated for multifarious possible applications to produce traditional and advanced ceramics as well as ceramic composites. In this review, a substantial number of studies by several investigators into halloysite-based ceramics were are summarized. The possibilities and limitations of different halloysite-based ceramic materials for future applications are also discussed in this manuscript and new fields of research are proposed. The summarization of published results indicates a constant scientific interest in halloysite-based traditional ceramics and new potential uses in the future. Additionally, investigations on different novel ceramic composites with low cost halloysite nanotubes (HNTS) have rapidly increased, covering different scientific and technological areas. On the other hand, research into advanced ceramics (SiAlONS) has been pursued due to its highly cost effective technology treatments on a large scale.

Improving the Corrosion Behavior of Biodegradable AM60 Alloy through Plasma Electrolytic Oxidation

Magnesium (Mg) alloys have unique properties. However, their applications are limited in working environments due to their poor corrosion resistance. Plasma electrolytic oxidation (PEO) is one of the most environmentally friendly and cost-effective ways that has been promoted to treat Mg alloys. In this study, we investigated the effect of electrical parameters on the microstructure, as well as the mechanical and corrosion resistance of AM60 alloy coated with PEO. The electrical parameters studied were current mode (unipolar and bipolar), frequency and duty ratio. The microstructure evolution of the coated AM60 substrates was studied using X-ray diffraction and scanning electron microscopy. Subsequently, the mechanical properties were determined using compression tests and microhardness measurements. The potentiodynamic polarization curves indicated that the PEO-coated samples experienced a significant decrease of 99.9% in the corrosion rate compared to the base metal. The electrochemical impedance spectroscopy findings showed that PEO coating increased the corrosion resistance of the AM60 magnesium alloy by 1071870% compared to the base metal. On the other hand, the PEO coated samples showed superior adhesion to the substrate. Moreover, the PEO coating led to an improvement in the hardness value by 114% compared to base metal, coupled with insignificant change in the compressive properties.

Water-soluble graphitic carbon nitride for clean environmental applications

The removal of halogenated dye and sensing of pharmaceutical products in the water bodies with quick purification time is of high need due to the scarcity of drinking water. The present work reported on the preparation of graphitic carbon nitride (g-C₃N₄) for quick time water contaminant adsorption, followed by synthesizing silver nanoparticles decorated graphitic carbon nitride for pharmaceutical product sensing using in-situ SERS technique. The prepared graphitic carbon nitride is used to study the adsorption behavior of water contaminants at room temperature, in the presence of methylene blue (MB) as an adsorbate model. The water-soluble graphitic carbon nitride, even at low concentration, possesses an excellent ability to adsorb halogenated organic dye. As a result, the dyes are found to adsorb within ∼5s even without any additional physical or chemical activation. From the UV-Vis absorption investigations, it has been perceived that in the presence of graphitic carbon nitride (g-C₃N₄) the dye adsorption efficacy is observed nearly 80% with the well fitted linearly of R² = 0.9731. Effective in-situ surface-enhanced Raman scattering (SERS) studies for Ag nanoparticles decorated graphitic carbon nitride has been carried out and the obtained result shows good sensing performance of the material towards acetaminophen drug. This method opens the possibility of the Nobel metal decorated graphitic carbon nitride for real-time sensing of SERS-based drug products along with the development of high-performance sensing of the target analyte in the future.

Smart Functionalization of Ceramic-Coated AZ31 Magnesium Alloy

Providing materials with smart functionalities such as self-healing properties is primarily a domain for organic materials, although their applicability is restricted to mild environments and loads because of poor thermal and mechanical properties. This work seeks to achieve the active functionalities obtained in organic materials but in ceramics, which are much more heat resistant and robust. Ceramic coatings were produced by plasma electrolytic oxidation (PEO), which is an environmentally friendly technique that offers an alternative to potentially carcinogenic treatments used widely in the automotive and aircraft industries to protect light alloys against corrosion. The active functionalization was achieved by incorporating corrosion inhibitors encapsulated into halloysite nanotubes (HNTs) into the PEO coatings. This allowed controlled release of active agents when detecting environmental pH changes associated with the corrosion initiation of the metal substrate. Three corrosion inhibitors-vanadate, molybdate salts, and 8-hydroxyquinoline (8-HQ)-were assessed within the PEO-HNT system and demonstrated considerable improvements in the corrosion resistance by decreasing the kinetics of both anodic and cathodic reactions. For immersion times up to 72 h, vanadate offered a consistently higher corrosion resistance, which was followed by molybdate, whereas the positive effect of 8-HQ was time-limited. The improvement in corrosion resistance was associated with the combined enhancement of the barrier and active protection properties of ceramic coatings. All coatings containing corrosion inhibitors were capable of providing self-healing to small scratches, whereas only vanadate could partially restore a more severe damage.