Novel multi-block conductive binder with polybutadiene for Si anodes in lithium-ion batteries

A Robust Network Sodium Carboxymethyl Cellulose-Epichlorohydrin Binder for Silicon Anodes in Lithium-Ion Batteries

Silicon (Si), as an ideal anode component for lithium-ion batteries, is susceptible to substantial volume changes, leading to pulverization and excessive electrolyte consumption, ultimately resulting in a rapid decline in the cycle stability. Herein, a new sodium carboxymethyl cellulose-epichlorohydrin (CMC-ECH) binder featuring a three-dimensional (3D) network cross-linked structure is synthesized by a simple ring-opening reaction, which can effectively bond the Si anode through abundant covalent and hydrogen bonds to mitigate its pulverization. Benefitting from the merits of the CMC-ECH binder, the electrochemical performance is significantly enhanced compared to the CMC binder. The CMC-ECH binder is applied to Si anodes, a specific capacity of 1054.2 mAh g-1 can be maintained at 0.2 C following 200 cycles under an elevated Si mass loading of around 1.0 mg cm-2, and the corresponding capacity retention is 65.6%. In the case of the LiFePO4//Si@CMC-ECH full battery, the cycle stability exhibits a substantial enhancement compared with the LiFePO4//Si@CMC full battery. Furthermore, the CMC-ECH binder demonstrates compatibility with micron-Si anode materials. Based on the above, we have successfully developed a facilely prepared water-based CMC-ECH binder that is suitable for Si and micron-Si anodes in lithium-ion batteries.

Achievements, challenges, and perspectives in the design of polymer binders for advanced lithium-ion batteries

Energy storage devices with high power and energy density are in demand owing to the rapidly growing population, and lithium-ion batteries (LIBs) are promising rechargeable energy storage devices. However, there are many issues associated with the development of electrode materials with a high theoretical capacity, which need to be addressed before their commercialization. Extensive research has focused on the modification and structural design of electrode materials, which are usually expensive and sophisticated. Besides, polymer binders are pivotal components for maintaining the structural integrity and stability of electrodes in LIBs. Polyvinylidene difluoride (PVDF) is a commercial binder with superior electrochemical stability, but its poor adhesion, insufficient mechanical properties, and low electronic and ionic conductivity hinder its wide application as a high-capacity electrode material. In this review, we highlight the recent progress in developing different polymeric materials (based on natural polymers and synthetic non-conductive and electronically conductive polymers) as binders for the anodes and cathodes in LIBs. The influence of the mechanical, adhesion, and self-healing properties as well as electronic and ionic conductivity of polymers on the capacity, capacity retention, rate performance and cycling life of batteries is discussed. Firstly, we analyze the failure mechanisms of binders based on the operation principle of lithium-ion batteries, introducing two models of "interface failure" and "degradation failure". More importantly, we propose several binder parameters applicable to most lithium-ion batteries and systematically consider and summarize the relationships between the chemical structure and properties of the binder at the molecular level. Subsequently, we select silicon and sulfur active electrode materials as examples to discuss the design principles of the binder from a molecular structure point of view. Finally, we present our perspectives on the development directions of binders for next-generation high-energy-density lithium-ion batteries. We hope that this review will guide researchers in the further design of novel efficient binders for lithium-ion batteries at the molecular level, especially for high energy density electrode materials.

Increase in Properties and Self-Healing Ability of Conductive Butyl Rubber/Epoxidized Natural Rubber Composites by Using Bis(triethoxysilylpropyl)tetrasulfide Coupling Agent

Flexible self-healing composite was fabricated based on blending the bromobutyl rubber (BIIR) and epoxide natural rubber (ENR) filled with hybrid fillers of carbon nanotubes (CNT) and carbon black (CB). To achieve self-recoverability, modification of BIIR was carried out through butyl imidazole (IM), and the healing capability was then activated by the addition of bis(triethoxysilylpropyl)tetrasulfide (TESPT), which resulted in good dispersion of CNT/CB in BIIR/ENR blends. The silanization of TESPT and CNT/CB hybrid filler surfaces was confirmed by attenuated total reflection-Fourier transform infrared (ATR-FTIR) spectroscopy. Adding CNT/CB and incorporating TESPT into the composites effectively improved the curing and mechanical properties of the blends in terms of estimated crosslink density and tensile modulus. Further, the self-healing propagation rate was enhanced by the thermal conductivity of fillers and the ion-dipole intermolecular forces between the rubber chains, leading to the highest abrasion resistance and electrical conductivity. Using an environmentally friendly process, the recyclability of the self-healing composites was improved by the re-compression of the samples. With this, the constant conductivity relating to the rearrangement of the CNT/CB network is examined related to the usability of the composites at 0 and 60 °C. The conductive composites filled with a TESPT silane coupling agent present an opportunity for vehicle tires and other self-repairing applications.

Polyacrylic acid and β-cyclodextrin polymer cross-linking binders to enhance capacity performance of silicon/carbon composite electrodes in lithium-ion batteries

Binders play a key role in maintaining the integrity of high-capacity silicon anodes, which otherwise experience serious capacity decay during cycling caused by huge volume variation of the silicon. With an aim to developing a highly efficient polymeric binder to mitigate this capacity decay, we present a novel binder synthesized from polyacrylic acid (PAA) and polymerized β-cyclodextrin (β-CDp) for Si anodes for the lithium-ion batteries. This PAA-β-CDp binder has a 3D network structure, which provides strong adhesion between the active material and the current collector. PAA-β-CDp binder makes silicon anode achieve a specific capacity of 2326.4 mAhg^-1 at the current density of 0.2 A g^-1 with a capacity retention of 64.6% after 100 cycles. The experimental results show that the PAA-β-CDp binder can effectively mitigate the huge volume change and improve the capacity and cycling performance of Si anodes.

Dynamically Cross-Linked Polymeric Binder-Made Durable Silicon Anode of a Wide Operating Temperature Li-Ion Battery

The colossal volumetric expansion (up to 300%) of the silicon (Si) anode during repeated charge-discharge cycles destabilizes the electrode structure and causes a drastic drop in capacity. Here in this work, commercial poly(acrylic acid) (PAA) is cross-linked by hydroxypropyl polyrotaxane (HPR) via reversible boronic ester bonds to achieve a water-soluble polymeric binder (PAA-B-HPR) for making the Si anode of the Li-ion battery. Slidable α-cyclodextrins of modified polyrotaxane are allowed to move around when the unwanted volume variation occurs in the course of lithiation and delithiation so that the accumulated internal stress can be equalized throughout the system, while the reversible boronic ester bonds are capable of healing the damages created during manufacturing and service to maintain the electrode integrity. As a result, the Li-ion battery assembled with the Si anode comprised of the PAA-B-HPR binder possesses outstanding specific capacity and cycle stability within a wide temperature range from 25 to 55 °C. Especially, the Si@PAA-B-HPR anode exhibits a discharge specific capacity of 1056 mA h/g at 1.4 A/g after 500 cycles under a higher temperature of 55 °C, and the corresponding capacity fading rate per cycle is only 0.10%. The present work opens an avenue toward the practical application of the Si anode for Li-ion batteries.

Combination of Self-Healing Butyl Rubber and Natural Rubber Composites for Improving the Stability

The self-healing composites were prepared from the combination of bromobutyl rubber (BIIR) and natural rubber (NR) blends filled with carbon nanotubes (CNT) and carbon black (CB). To reach the optimized self-healing propagation, the BIIR was modified with ionic liquid (IL) and butylimidazole (IM), and blended with NR using the ratios of 70:30 and 80:20 BIIR:NR. Physical and chemical modifications were confirmed from the mixing torque and attenuated total reflection-fourier transform infrared spectroscopy (ATR-FTIR). It was found that the BIIR/NR-CNT_CB with IL and IM effectively improved the cure properties with enhanced tensile properties relative to pure BIIR/NR blends. For the healed composites, BIIR/NR-CNT_CB-IM exhibited superior mechanical and electrical properties due to the existing ionic linkages in rubber matrix. For the abrasion resistances, puncture stress and electrical recyclability were examined to know the possibility of inner liner applications and Taber abrasion with dynamic mechanical properties were elucidated for tire tread applications. Based on the obtained T_g and Tan δ values, the composites are proposed for tire applications in the future with a simplified preparation procedure.

Mechanically Reinforced Localized Structure Design to Stabilize Solid-Electrolyte Interface of the Composited Electrode of Si Nanoparticles and TiO2 Nanotubes

Silicon anode with extremely high theoretical specific capacity (≈4200 mAh g^-1 ), experiences huge volume changes during Li-ion insertion and extraction, causing mechanical fracture of Si particles and the growth of a solid-electrolyte interface (SEI), which results in a rapid capacity fading of Si electrodes. Herein, a mechanically reinforced localized structure is designed for carbon-coated Si nanoparticles (C@Si) via elongated TiO₂ nanotubes networks toward stabilizing Si electrode via alleviating mechanical strain and stabilizing the SEI layer. Benefited from the rational localized structure design, the carbon-coated Si nanoparticles/TiO₂ nanotubes composited electrode (C@Si/TiNT) exhibits an ideal electrode thickness swelling, which is lower than 1% after the first cycle and increases to about 6.6% even after 1600 cycles. While for traditional C@Si/carbon nanotube composited electrode, the initial swelling ratio is about 16.7% and reaches ≈190% after 1600 cycles. As a result, the C@Si/TiNT electrode exhibits an outstanding capacity of 1510 mAh g^-1 at 0.1 A g^-1 with high rate capability and long-time cycling performance with 95% capacity retention after 1600 cycles. The rational design on mechanically reinforced localized structure for silicon electrode will provide a versatile platform to solve the current bottlenecks for other alloyed-type electrode materials with large volume expansion toward practical applications.

Chitosan-grafted-poly(aniline-co-anthranilic acid) as a water soluble binder to form 3D structures for Si anodes

We graft an electrically conductive poly(aniline-co-anthranilic acid) (PAAA) polymer capable of interacting with Si particles onto chitosan, a natural hydrophilic polymer, to form a chitosan-grafted-PAAA (CS-g-PAAA) copolymer, and use it as a new water soluble polymeric binder for Si anodes to relieve the physical stress resulting from Si volume change during charge/discharge cycles. The carboxylic acid functional groups within the PAAA structure, as well as the chitosan functional groups, bind to silicon particles to form a stable 3D network, resulting in high adhesion. Because the binder is conductive, the electrode using the CS-g-PAAA-8 : 1 with an optimal composition ratio of CS to PAAA of 8 : 1 shows a high initial capacity of 2785.6 mA h g⁻¹, and maintains a high capacity of 1301.0 mA h g⁻¹ after 300 cycles. We also extract chitosan directly from crab shells, and fabricate a Si@ECS-g-PAAA electrode by grafting PAAA onto the extracted-chitosan (ECS). This electrode records an initial capacity of 3057.3 mA h g⁻¹, and maintains a high capacity of 1408.8 mA h g⁻¹ with 51.4% retention after 300 cycles. Overall, we develop a polymeric binder with outstanding cell properties, ease of fabrication, and high water solubility for Si anodes by grafting a conductive PAAA onto chitosan.

We develop a polymeric binder with outstanding cell properties, and high water solubility for Si anodes by grafting a conductive PAAA onto chitosan.

Enhanced Stability Lithium-Ion Battery Based on Optimized Graphene/Si Nanocomposites by Templated Assembly

Considering the sharp increase in energy demand, Si-based composites have shown promise as high-performance anodes for lithium-ion batteries during the last few years. However, a significant volume change of Si during repetitive cycles may cause technical and security problems that limit the particular application. Here, an optimized reduced graphene oxide/silicon (RGO/Si) composite with excellent stability has been fabricated via a facile templated self-assembly strategy. The active silicon nanoparticles were uniformly supported by graphene that can further form a three-dimensional network to buffer the volume change of Si and produce a stable solid-electrolyte interphase film due to the increased specific surface area and enhanced intermolecular interaction, resulting in an increase of electrical conductivity and structural stability. As the anode electrode material of lithium-ion batteries, the optimized 10RGO/Si-600 composite showed a reversible high capacity of 2317 mA h/g with an initial efficiency of 93.2% and a quite high capacity retention of 85% after 100 cycles at 0.1 A/g rate. Especially, it still displayed a specific capacity of 728 mA h/g after 100 cycles at a reasonably high current density of 2 A/g. This study has proposed the optimized method for developing advanced graphene/Si nanocomposites for enhanced cycling stability lithium-ion batteries.