Porous Si/C anode materials by Al–Si dealloying method with PEA surfactant assisted cross-linked carbon coating for lithium-ion battery applications

Cu and Ni Co-Doped Porous Si Nanowire Networks as High-Performance Anode Materials for Lithium-Ion Batteries

Due to its extremely high theoretical mass specific capacity, silicon is considered to be the most promising anode material for lithium-ion batteries (LIBs). However, serious volume expansion and poor conductivity limit its commercial application. Herein, dealloying treatments of spray dryed Al-Si-Cu-Ni particles are performed to obtain a Cu/Ni co-doped Si-based anode material with a porous nanowire network structure. The porous structure enables the material to adapt to the volume changes in the cycle process. Moreover, the density functional theory (DFT) calculations show that the co-doping of Cu and Ni can improve the capture ability towards Li, which can accelerate the electron migration rate of the material. Based on the above advantages, the as-prepared material presents excellent electrochemical performance, delivering a reversible capacity of 1092.4 mAh g-1 after 100 cycles at 100 mA g-1. Even after 500 cycles, it still retains 818.7 mAh g-1 at 500 mA g-1. This study is expected to provide ideas for the preparation and optimization of Si-based anodes with good electrochemical performance.

A surface-engineering-assisted method to synthesize recycled silicon-based anodes with a uniform carbon shell-protective layer for lithium-ion batteries

Yolk-shell silicon/carbon composite encapsulated by uniform carbon shell (Si@C) are becoming an effective method to mitigate volume-related issues of Si-based anodes and maintain an excellent performance for lithium-ion batteries (LIBs). However, a uniform carbon shell in Si@C is difficult to guarantee. Herein, a facile surface-engineering-assisted strategy is described to prepare Si@C composite with low-cost modified recycled waste silicon powders (RWSi) as core coated by a uniform carbon shell-protective layer derived from the pyrolysis of poly (methyl methacrylate) (PMMA) as carbon source (m-RWSi@PMMA-C). In this process, surface-engineering is performed with silane coupling agent kh550 to functionalize the RWSi particles via a silanization reaction, guaranteeing a uniform PMMA coating which will be transformed into carbon shell-protective layer after carbonization. The m-RWSi@PMMA-C electrode delivers an optimal discharge capacity of 1083 mAhg^-1 at 200 mAg^-1 after 200 cycles with an initial capacity of 3176.2 mAhg^-1 and a high initial Coulombic efficiency (ICE) of 75.6%. Based on these results, the recycled silicon-based anode with a uniform carbon shell-protective layer displays great application potential and it also brings a new perspective on silicon-based anodes via surface-engineering method for LIBs.

Top-Down Synthesis of Silicon/Carbon Composite Anode Materials for Lithium-Ion Batteries: Mechanical Milling and Etching

Lithium-ion batteries (LIBs) providing high energy and power densities as well as long cycle life are in high demand for various applications. Benefitting from its high theoretical specific charge capacity of ≈4200 mAh g^-1 and natural abundance, Si is nowadays considered as one of the most promising anode candidates for high-energy-density LIBs. However, its huge volume change during cycling prevents its widespread commercialization. Si/C-based electrodes, fabricated through top-down mechanical-milling technique and etching, could be particularly promising since they can adequately accommodate the Si volume expansion, buffer the mechanical stress, and ameliorate the interface/surface stability. In this Review, the current progresses in the top-down synthesis of Si/C anode materials for LIBs from inexpensive Si sources via the combination of low-cost, simple, scalable, and efficient ball-milling and etching processes are summarized. Various Si precursors as well as etching routes are highlighted in this Review. This review would be a guide for fabricating high-performance Si-based anodes.