Stabilizing Li-rich layered cathode materials by nanolayer-confined crystal growth for Li-ion batteries

In Situ Surface Reaction for the Preparation of High-Performance Li-Rich Mn-Based Cathode Materials with Integrated Surface Functionalization

Li-rich Mn-based cathode materials (LLOs) are often faced with problems such as low initial Coulombic efficiency (ICE), limited rate performance, voltage decay, and structural instability. Addressing these problems with a single approach is challenging. To overcome these limitations, we developed an LLO with surface functionalization using a simple fabrication method. This two-step process involved a liquid-stage NaBF4 treatment followed by an in situ chemical reaction during sintering. This reaction led to the creation of oxygen vacancies (OV), spinel structures, and doping with Na at the Li site, B at the tetrahedral interstitial spaces of O in both the transition-metal (TM) layer and Li layers as well as the octahedral interstices in the TM layer, and F at the O site. We have carried out a thorough study and employed density functional theory calculations to reveal the hidden mechanisms. The treatment not only increases the electrical conductivity but also changes the oxygen charge environment and inhibits lattice oxygen activity. Surprisingly, the B-O bond is so strong that it prevents the migration of TM within the tetrahedral interstitial spaces of O in both the TM and Li layers, hence stabilizing its structure. This bonding interaction strengthens the transition of the TM 3d and O 2p states to lower energy levels, thus causing an increase in the redox potentials. Hence, a rise in the operating voltage occurs. Of special importance, this therapy dramatically increases the ICE to 90.29% and keeps a specified capacity of 203.3 mAh/g after 100 cycles at 1C, which is an excellent capacity retention of 89.94%. This study introduces ideas and methods to tackle the challenges associated with LLOs in batteries. It also provides compelling evidence for the development of high-energy-density Li-ion batteries.

Advanced TiO2/Al2O3 Bilayer ALD Coatings for Improved Lithium-Rich Layered Oxide Electrodes

Surface modification is a highly effective strategy for addressing issues in lithium-rich layered oxide (LLO) cathodes, including phase transformation, particle cracking, oxygen gas release, and transition-metal ion dissolution. Existing single-/double-layer coating strategies face drawbacks such as poor component contact and complexity. Herein, we present the results of a low-temperature atomic layer deposition (ALD) process for creating a TiO2/Al2O3 bilayer on composite cathodes made of AS200 (Li1.08Ni0.34Co0.08Mn0.5O2). Electrochemical analysis demonstrates that TiO2/Al2O3-coated LLO electrodes exhibit improved discharge capacities and enhanced capacity retention compared with uncoated samples. The TAA-5/AS200 bilayer-coated electrode, in particular, demonstrates exceptional capacity retention (∼90.4%) and a specific discharge capacity of 146 mAh g-1 after 100 cycles at 1C within the voltage range of 2.2 to 4.6 V. The coated electrodes also show reduced voltage decay, lower surface film resistance, and improved interfacial charge transfer resistances, contributing to enhanced stability. The ALD-deposited TiO2/Al2O3 bilayer coatings exhibit promising potential for advancing the electrochemical performance of lithium-rich layered oxide cathodes in lithium-ion batteries.

Recent advances in lithium-rich manganese-based cathodes for high energy density lithium-ion batteries

The development of society challenges the limit of lithium-ion batteries (LIBs) in terms of energy density and safety. Lithium-rich manganese oxide (LRMO) is regarded as one of the most promising cathode materials owing to its advantages of high voltage and specific capacity (more than 250 mA h g^-1) as well as low cost. However, the problems of fast voltage/capacity fading, poor rate performance and the low initial Coulombic efficiency severely hinder its practical application. In this paper, we review the latest research advances of LRMO cathode materials, including crystal structure, electrochemical reaction mechanism, existing problems and modification strategies. In this review, we pay more attention to recent progress in modification methods, including surface modification, doping, morphology and structure design, binder and electrolyte additives, and integration strategies. It not only includes widely studied strategies such as composition and process optimization, coating, defect engineering, and surface treatment, but also introduces many relatively novel modification methods, such as novel coatings, grain boundary coating, gradient design, single crystal, ion exchange method, solid-state batteries and entropy stabilization strategy. Finally, we summarize the existing problems in the development of LRMO and put forward some perspectives on the further research.

Mitigation of Oxygen Evolution and Phase Transition of Li-Rich Mn-Based Layered Oxide Cathodes by Coating with Oxygen-Deficient Perovskite Compounds

Li-rich Mn-based layered oxide cathodes with a high discharge capacity hold great promise for high energy density lithium-ion batteries. However, application is hampered by voltage and capacity decay and gas evolution during cycling due to interfacial side reactions. Here, we report coating by oxygen-deficient perovskite La0.9Sr0.1CoO3 using the Pechini process. X-ray photoelectron spectroscopy and scanning transmission electron microscopy both exhibit a uniform coating layer with a high oxygen vacancy concentration. The coating effectively mitigates the first cycle irreversible capacity loss and voltage decay while increasing cyclability. Optimized coating improves capacity retention from 55.6% to 84.8% after 400 cycles at 2 C. Operando differential electrochemical mass spectroscopy shows that such a coating can significantly mitigate the release of oxygen and carbon dioxide. Electrochemical impedance spectroscopy and post-mortem analysis indicate that the coating layer forms a stable interface and restricts structure evolution and cation mixing during cycling, conferring these cathode materials with better cycling and voltage stability. The perovskite can be applied to other cathodes with high voltage and capacity to suppress interfacial side reactions toward developing stable high energy density batteries.

Enhanced Activity and Reversibility of Anionic Redox by Tuning Lithium Vacancies in Li-Rich Cathode Materials

Li-rich Mn-based layered oxide cathodes (LLOs) are considered to be the most promising cathode candidates for lithium-ion batteries owing to their high-voltage platform and ultrahigh specific capacity originating from anionic redox. However, anionic redox results in many problems including irreversible oxygen release, voltage hysteresis, and so on. Although many efforts have been made to regulate anionic redox, a fundamental issue, the effect of lithium vacancies on anionic redox, is still unclear. Herein, we synthesized a series of LLO materials with different lithium vacancy contents by controlling the amount of lithium salt. Specifically, lithium-vacancy-type LLOs Li_1.11Ni_0.18Co_0.18Mn_0.53O₂ with a pompon morphology exhibit an ultrahigh specific capacity (293.9 mA h g^-1 at 0.1 C), an outstanding long-term cycling stability (173.5 mA h g^-1 after 300 cycles at 1 C), and an excellent rate performance (106 mA h g^-1 at 10 C). It reveals that lithium vacancy is a key factor to enhance anionic redox activity and reversibility. Lithium vacancies exhibit different inductive effects on the structure of the surface and bulk. Abundant surface oxygen vacancies and a surface spinel phase layer induced by lithium vacancies suppress irreversible oxygen release, while the bulk phase transformation and cation disorder combined with sufficient lithium vacancies in the bulk stabilize structure and improve anionic redox kinetic. The findings offer a significant theoretical guidance for the practical application of LLO materials.

Phase Compatible NiFe2O4 Coating Tunes Oxygen Redox in Li-Rich Layered Oxide

Li-rich layered oxides have attracted intense attention for lithium-ion batteries, as provide substantial capacity from transition metal cation redox simultaneous with reversible oxygen-anion redox. However, unregulated irreversible oxygen-anion redox leads to critical issues such as voltage fade and oxygen release. Here, we report a feasible NiFe₂O₄ (NFO) surface-coating strategy to turn the nonbonding coordination of surface oxygen into metal-oxygen decoordination. In particular, the surface simplex M-O (M = Ni, Co, Mn from MO₆ octahedra) and N-O (N = Ni, Fe from NO₆ octahedra) bonds are reconstructed in the form of M-O-N bonds. By applying both in operando and ex situ technologies, we found this heterostructural interface traps surface lattice oxygen, as well as restrains cation migration in Li-rich layered oxide during electrochemical cycling. Therefore, surface lattice oxygen behavior is significantly sustained. More interestingly, we directly observe the surface oxygen redox decouple with cation migration. In addition, the NFO-coating blocks HF produced from electrolyte decomposition, resulting in reducing the dissolution of Mn. With this strategy, higher cycle stability (91.8% at 1 C after 200 cycles) and higher rate capability (109.4 mA g^-1 at 1 C) were achieved in this work, compared with pristine Li-rich layered oxide. Our work offers potential for designing electrode materials utilizing oxygen redox chemistry.