A free-standing NiCr-CNT@C anode mat by electrospinning for a high-performance urea/H2O2 fuel cell

FeNi supported on carbon sponge for efficient urea oxidation in direct urea fuel cell

The direct urea fuel cell (DUFC) is a power generation equipment with urea-rich wastewater or urine as fuel source. It has the unique ability to purify sewage while simultaneously generating electricity, making it a highly efficient and environmentally friendly option. In this paper, pomegranate seed-like Ni nano-blocks and Fe nanosheets were synthesized by electrodeposition and chemical reduction and attached to the carbonized melamine sponge matrix. The N-doped carbon sponge (NCS) provided a large number of polyhedral holes, which allowed for efficient gas escape through channels. The combination of Fe reduces the initial urea oxidation potential, reaction activation energy and reaction resistance. The synthesized FeNi supported on N-doped carbon sponge composite (FeNi@NCS) has a catalytic current density of 625 mA cm-2 and a Tafel slope of 42.51 mV dec-1 for urea electrooxidation reaction (UOR). Assembling the direct urine-hydrogen peroxide fuel cell (DUrHPFC) resulted in the highest performance output. The open circuit voltage (OCV) was 0.98 V, and the peak power density reached 9.61 mW cm-2. The results show that the prepared catalyst provides an opportunity to solve the problems that hinder the development of urea green cycle at present.

Ni-Fe Layered Double Hydroxide Nanosheets Supported on Exfoliated Graphite for Efficient Urea Oxidation in Direct Urea Fuel Cells

Urea-rich wastewater can cause serious eutrophication problem to the water environment. On the other hand, urea is a potential fuel with high energy density, which can be effectively utilized by direct urea fuel cell. In this work, exfoliated graphite (EG) with high surface area and electrical conductivity was obtained by microwave irradiation, which was used to support the Ni-Fe layered double hydroxide (LDH), leading to a highly efficient and low-cost urea oxidation catalyst. Compared with commercial RuO₂ , the as-prepared Ni-Fe LDH/EG exhibited a lower onset potential of 1.25 V vs. reversible hydrogen electrode as well as a lower Tafel slope of 44 mV dec^-1 . The catalyst durability was also proved to be excellent. The optimized Ni/Fe molar ratio was confirmed to be 3 : 1, while the most suitable catalyst/EG ratio was 3 : 50. When applied in a dual-electrolyte direct urea fuel cell, the peak power density reached 12 mW cm^-2 , and the long-term discharge was also stable with negligible voltage loss at 10 mA cm^-2 for 3 h. Such a low-cost and efficient urea oxidation catalyst can be widely utilized in future direct urea fuel cells, which achieve wastewater treatment and renewable electricity generation at the same time.

Advanced Nickel-Based Catalysts for Urea Oxidation Reaction: Challenges and Developments

The electrochemical urea oxidation reaction (UOR) is crucial for determining industrial and commercial applications of urea-based energy conversion devices. However, the performance of UOR is limited by the dynamic complex of the six-electron transfer process. To this end, it is essential to develop efficient UOR catalysts. Nickel-based materials have been extensively investigated owing to their high activity, easy modification, stable properties, and cheap and abundant reserves. Various material designs and strategies have been investigated in producing highly efficient UOR catalysts including alloying, doping, heterostructure construction, defect engineering, micro functionalization, conductivity modulation, etc. It is essential to promptly review the progress in this field to significantly inspire subsequent studies. In this review, we summarized a comprehensive investigation of the mechanisms of oxidation or poisoning and UOR processes on nickel-based catalysts as well as different approaches to prepare highly active catalysts. Moreover, challenges and prospects for future developments associated with issues of UOR in urea-based energy conversion applications were also discussed.

Ni-Co-B nanoparticle decorated carbon felt by electroless plating as a bi-functional catalyst for urea electrolysis

A free-standing catalyst electrode for urea electrolysis was synthesized by electroless plating of NiCoB alloy onto a flexible carbon felt. The synthesized NiCoB@C catalyst exhibited porous and partially amorphous metallic structure depending on its composition, as analysed by XRD, XPS, and TEM; thus, NiCoB@C catalyst showed a high catalytic activity for urea oxidation reaction as well as hydrogen evolution reaction. The required cell voltage in the electrolysis cell with NiCoB@C as anode and cathode was as low as 1.34 V for the current densities 10 mA cm^-2. Similar performance of the urea electrolysis for H₂ production using 0.33 M urea and a fresh urine in 1 M KOH was observed. The result indicated that NiCoB could be incorporated on to carbon felt by electroless plating, and it could be used as free-standing bifunctional electrodes for urea electrolysis using urea as well as urine.