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Cai Y, Nie Z, Ma L, Xi X. Closed-loop recovery of molybdenum and value-added reuse of tungsten from alloy waste in additive manufacturing. JOURNAL OF ENVIRONMENTAL MANAGEMENT 2023; 348:119270. [PMID: 37852079 DOI: 10.1016/j.jenvman.2023.119270] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/09/2023] [Revised: 09/24/2023] [Accepted: 10/02/2023] [Indexed: 10/20/2023]
Abstract
As metal additive manufacturing (MAM) technology is booming in the aerospace sector, alternatives to the traditional production methods of metals such as mining, processing, and refining with severe emissions are urgently needed. This study proposed a closed-loop route for efficient recovery of molybdenum (Mo) and value-added reuse of tungsten (W) from Cr-Co-Ni-Mo-W alloy waste in MAM. The results showed that the leaching efficiency of Mo and W reached 99.3% and 99.9%, respectively, using the dual chemical-physical means of mixed-alkali roasting and leaching by microwave heating, while the discharge of waste liquor containing Cr6+ was reduced. Leaching kinetic studies revealed that the metal leaching process was controlled by chemical reaction mechanism. Moreover, the 10%N1923 (primary amine)-5%TRPO (tri-alkyl phosphine oxide)-kerosene extraction system exhibited a synergistic extraction effect on Mo and W. After purification, Mo was recovered as Mo powder for MAM. Simultaneously, the recovered product of W, MnWO4, was applied as a photocatalytic material with excellent degradation of methylene blue dye. Ultimately, the proposed method obtained recovery efficiencies of 98.4% and 99.3% for Mo and W, respectively, achieving efficient and environmentally-friendly reuse of these key metals.
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Affiliation(s)
- Yuanyuan Cai
- Collaborative Innovation Center of Capital Resource-Recycling Material Technology, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China
| | - Zuoren Nie
- Collaborative Innovation Center of Capital Resource-Recycling Material Technology, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China; Key Laboratory of Advanced Functional Materials, Ministry of Education, Beijing University of Technology, Beijing, 100124, China; National Engineering Laboratory for Industrial Big-data Application Technology, Beijing University of Technology, Beijing, 100124, China
| | - Liwen Ma
- Collaborative Innovation Center of Capital Resource-Recycling Material Technology, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China; National Engineering Laboratory for Industrial Big-data Application Technology, Beijing University of Technology, Beijing, 100124, China
| | - Xiaoli Xi
- Collaborative Innovation Center of Capital Resource-Recycling Material Technology, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, China; Key Laboratory of Advanced Functional Materials, Ministry of Education, Beijing University of Technology, Beijing, 100124, China.
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Pd encapsulated core-shell ZIF-8/ZIF-67 for efficient oxygen evolution reaction. Electrochim Acta 2023. [DOI: 10.1016/j.electacta.2023.142100] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/12/2023]
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Chen Z, Yun S, Wu L, Zhang J, Shi X, Wei W, Liu Y, Zheng R, Han N, Ni BJ. Waste-Derived Catalysts for Water Electrolysis: Circular Economy-Driven Sustainable Green Hydrogen Energy. NANO-MICRO LETTERS 2022; 15:4. [PMID: 36454315 PMCID: PMC9715911 DOI: 10.1007/s40820-022-00974-7] [Citation(s) in RCA: 24] [Impact Index Per Article: 12.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/26/2022] [Accepted: 10/14/2022] [Indexed: 05/14/2023]
Abstract
The sustainable production of green hydrogen via water electrolysis necessitates cost-effective electrocatalysts. By following the circular economy principle, the utilization of waste-derived catalysts significantly promotes the sustainable development of green hydrogen energy. Currently, diverse waste-derived catalysts have exhibited excellent catalytic performance toward hydrogen evolution reaction (HER), oxygen evolution reaction (OER), and overall water electrolysis (OWE). Herein, we systematically examine recent achievements in waste-derived electrocatalysts for water electrolysis. The general principles of water electrolysis and design principles of efficient electrocatalysts are discussed, followed by the illustration of current strategies for transforming wastes into electrocatalysts. Then, applications of waste-derived catalysts (i.e., carbon-based catalysts, transitional metal-based catalysts, and carbon-based heterostructure catalysts) in HER, OER, and OWE are reviewed successively. An emphasis is put on correlating the catalysts' structure-performance relationship. Also, challenges and research directions in this booming field are finally highlighted. This review would provide useful insights into the design, synthesis, and applications of waste-derived electrocatalysts, and thus accelerate the development of the circular economy-driven green hydrogen energy scheme.
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Affiliation(s)
- Zhijie Chen
- Centre for Technology in Water and Wastewater (CTWW), School of Civil and Environmental Engineering, University of Technology Sydney, Ultimo, NSW, 2007, Australia
| | - Sining Yun
- Functional Materials Laboratory (FML), School of Materials Science and Engineering, Xi'an University of Architecture and Technology, Xi'an, 710055, People's Republic of China.
| | - Lan Wu
- Centre for Technology in Water and Wastewater (CTWW), School of Civil and Environmental Engineering, University of Technology Sydney, Ultimo, NSW, 2007, Australia
| | - Jiaqi Zhang
- Centre for Technology in Water and Wastewater (CTWW), School of Civil and Environmental Engineering, University of Technology Sydney, Ultimo, NSW, 2007, Australia
| | - Xingdong Shi
- Centre for Technology in Water and Wastewater (CTWW), School of Civil and Environmental Engineering, University of Technology Sydney, Ultimo, NSW, 2007, Australia
| | - Wei Wei
- Centre for Technology in Water and Wastewater (CTWW), School of Civil and Environmental Engineering, University of Technology Sydney, Ultimo, NSW, 2007, Australia
| | - Yiwen Liu
- Centre for Technology in Water and Wastewater (CTWW), School of Civil and Environmental Engineering, University of Technology Sydney, Ultimo, NSW, 2007, Australia
| | - Renji Zheng
- School of Minerals Processing and Bioengineering, Central South University, Changsha, 410083, People's Republic of China
| | - Ning Han
- Department of Materials Engineering, KU Leuven, 3001, Louvain, Belgium
| | - Bing-Jie Ni
- Centre for Technology in Water and Wastewater (CTWW), School of Civil and Environmental Engineering, University of Technology Sydney, Ultimo, NSW, 2007, Australia.
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Sun X, Zhang Y, Xiao Y, Li Z, Wei L, Yao G, Niu H, Zheng F. Surface Reconstruction of Co 4N Coupled with CeO 2 toward Enhanced Alkaline Oxygen Evolution Reaction. Inorg Chem 2022; 61:14140-14147. [PMID: 35984771 DOI: 10.1021/acs.inorgchem.2c02290] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/26/2022]
Abstract
Constructing the active interface in a heterojunction electrocatalyst is critical for the electron transfer and intermediate adsorption (O*, OH*, and HOO*) in alkaline oxygen evolution reaction (OER) but still remains challenging. Herein, a CeO2/Co4N heterostructure is rationally synthesized through the direct calcination of Ce[Co(CN)6], followed by thermal nitridation. The in situ electrochemically generated CoOOH on the surface of Co4N serves as the active site for the OER, and the coupled CeO2 with oxygen vacancy can optimize the energy barrier of intermediate reactions of the OER, which simultaneously boosts the OER performance. Besides, electrochemical measurement results demonstrate that oxygen vacancies in CeO2 and optimized absorption free energy originating from the electron transfer between CeO2 and CoOOH contribute to enhanced OER kinetics. This work provides new insight into regulating the interface heterostructure to rationally design efficient OER electrocatalysts under alkaline conditions.
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Affiliation(s)
- Xinpeng Sun
- Institutes of Physical Science and Information Technology, Key Laboratory of Structure and Functional Regulation of Hybrid Materials of Ministry of Education, Anhui University, Hefei 230601, China.,Key Laboratory of Functional Inorganic Material Chemistry of Anhui Province, Anhui University, Hefei 230601, China
| | - Yuhang Zhang
- Institutes of Physical Science and Information Technology, Key Laboratory of Structure and Functional Regulation of Hybrid Materials of Ministry of Education, Anhui University, Hefei 230601, China.,Key Laboratory of Functional Inorganic Material Chemistry of Anhui Province, Anhui University, Hefei 230601, China
| | - Yue Xiao
- Institutes of Physical Science and Information Technology, Key Laboratory of Structure and Functional Regulation of Hybrid Materials of Ministry of Education, Anhui University, Hefei 230601, China.,Key Laboratory of Functional Inorganic Material Chemistry of Anhui Province, Anhui University, Hefei 230601, China
| | - Zhiqiang Li
- Institutes of Physical Science and Information Technology, Key Laboratory of Structure and Functional Regulation of Hybrid Materials of Ministry of Education, Anhui University, Hefei 230601, China.,Key Laboratory of Functional Inorganic Material Chemistry of Anhui Province, Anhui University, Hefei 230601, China
| | - Lingzhi Wei
- Institutes of Physical Science and Information Technology, Key Laboratory of Structure and Functional Regulation of Hybrid Materials of Ministry of Education, Anhui University, Hefei 230601, China.,Key Laboratory of Functional Inorganic Material Chemistry of Anhui Province, Anhui University, Hefei 230601, China
| | - Ge Yao
- Institutes of Physical Science and Information Technology, Key Laboratory of Structure and Functional Regulation of Hybrid Materials of Ministry of Education, Anhui University, Hefei 230601, China.,Key Laboratory of Functional Inorganic Material Chemistry of Anhui Province, Anhui University, Hefei 230601, China
| | - Helin Niu
- Key Laboratory of Functional Inorganic Material Chemistry of Anhui Province, Anhui University, Hefei 230601, China
| | - Fangcai Zheng
- Institutes of Physical Science and Information Technology, Key Laboratory of Structure and Functional Regulation of Hybrid Materials of Ministry of Education, Anhui University, Hefei 230601, China.,Key Laboratory of Functional Inorganic Material Chemistry of Anhui Province, Anhui University, Hefei 230601, China
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Shen J, Chen Q, Sheng X, Sun Y, Yu K, Cheng Y, Geng H, Zhang Q, Liu J. Low‐cost Trimetallic Ni‐Fe‐Mn Oxides/(Oxy)hydroxides Nanosheets Array for Efficient Oxygen Evolution Reaction. Eur J Inorg Chem 2022. [DOI: 10.1002/ejic.202200230] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Junyu Shen
- Changshu Institute of Technology School of Materials Engineering Dalian University of Technology, No. 2, Linggong Road, Ganjingzi District 215500 Changshu CHINA
| | - Qi Chen
- Changshu Institute of Technology School of Materials Engineering CHINA
| | - Xiangxiang Sheng
- Changshu Institute of Technology School of Materials Engineering CHINA
| | - Yue Sun
- Changshu Institute of Technology School of Materials Engineering CHINA
| | - Kaishan Yu
- Changshu Institute of Technology School of Materials Engineering CHINA
| | - Yafei Cheng
- Changshu Institute of Technology School of Materials Engineering CHINA
| | - Hongbo Geng
- Changshu Institute of Technology School of Materials Engineering CHINA
| | - Qijian Zhang
- Changshu Institute of Technology School of Materials Engineering CHINA
| | - Jinxuan Liu
- Dalian University of Technology State Key Laboratory of Fine Chemicals CHINA
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