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Hendri YB, Kuo LY, Seenivasan M, Wu YS, Wu SH, Chang JK, Jose R, Ihrig M, Kaghazchi P, Yang CC. Two birds with one stone: One-pot concurrent Ta-doping and -coating on Ni-rich LiNi 0.92Co 0.04Mn 0.04O 2 cathode materials with fiber-type microstructure and Li +-conducting layer formation. J Colloid Interface Sci 2024; 661:289-306. [PMID: 38301467 DOI: 10.1016/j.jcis.2024.01.094] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/02/2023] [Revised: 12/19/2023] [Accepted: 01/13/2024] [Indexed: 02/03/2024]
Abstract
A novel scalable Taylor-Couette reactor (TCR) synthesis method was employed to prepare Ta-modified LiNi0.92Co0.04Mn0.04O2 (T-NCM92) with different Ta contents. Through experiments and density functional theory (DFT) calculations, the phase and microstructure of Ta-modified NCM92 were analyzed, showing that Ta provides a bifunctional (doping and coating at one time) effect on LiNi0.92Co0.04Mn0.04O2 cathode material through a one-step synthesis process via a controlling suitable amount of Ta and Li-salt. Ta doping allows the tailoring of the microstructure, orientation, and morphology of the primary NCM92 particles, resulting in a needle-like shape with fine structures that considerably enhance Li+ ion diffusion and electrochemical charge/discharge stability. The Ta-based surface-coating layer effectively prevented microcrack formation and inhibited electrolyte decomposition and surface-side reactions during cycling, thereby significantly improving the electrochemical performance and long-term cycling stability of NCM92 cathodes. Our as-prepared NCM92 modified with 0.2 mol% Ta (i.e., T2-NCM92) exhibits outstanding cyclability, retaining 84.5 % capacity at 4.3 V, 78.3 % at 4.5 V, and 67.6 % at 45 ℃ after 200 cycles at 1C. Even under high-rate conditions (10C), T2-NCM92 demonstrated a remarkable capacity retention of 66.9 % after 100 cycles, with an initial discharge capacity of 157.6 mAh g-1. Thus, the Ta modification of Ni-rich NCM92 materials is a promising option for optimizing NCM cathode materials and enabling their use in real-world electric vehicle (EV) applications.
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Affiliation(s)
- Yola Bertilsya Hendri
- Battery Research Center of Green Energy, Ming Chi University of Technology, Taishan, New Taipei City 24301, Taiwan
| | - Liang-Yin Kuo
- Battery Research Center of Green Energy, Ming Chi University of Technology, Taishan, New Taipei City 24301, Taiwan; Department of Chemical Engineering, Ming Chi University of Technology, Taishan, New Taipei City 24301, Taiwan
| | - Manojkumar Seenivasan
- Battery Research Center of Green Energy, Ming Chi University of Technology, Taishan, New Taipei City 24301, Taiwan
| | - Yi-Shiuan Wu
- Battery Research Center of Green Energy, Ming Chi University of Technology, Taishan, New Taipei City 24301, Taiwan
| | - She-Huang Wu
- Battery Research Center of Green Energy, Ming Chi University of Technology, Taishan, New Taipei City 24301, Taiwan; Graduate Institute of Science and Technology, National Taiwan University of Science and Technology, 43, Sec. 4, Keelung Road, Taipei 106, Taiwan
| | - Jeng-Kuei Chang
- Department of Materials Science and Engineering, National Yang Ming Chiao Tung University, 1001 University Road, Hsinchu 30010, Taiwan
| | - Rajan Jose
- Nanostructured Renewable Energy Materials Laboratory, Faculty of Industrial Sciences and Technology, University Malaysia Pahang, 26300 Kuantan, Malaysia
| | - Martin Ihrig
- Department of Chemical Engineering, National Taiwan University of Science and Technology, No. 43, Keelung Rd., Sec. 4, Da'an Dist., Taipei City 106335, Taiwan
| | - Payam Kaghazchi
- Institute of Energy and Climate Research, Materials Synthesis and Processing (IEK-1) Forschungszentrum Jülich GmbH, 52428 Jülich, Germany; MESA+ Institute for Nanotechnology, University of Twente, 7500 AE Enschede, The Netherlands
| | - Chun-Chen Yang
- Battery Research Center of Green Energy, Ming Chi University of Technology, Taishan, New Taipei City 24301, Taiwan; Department of Chemical Engineering, Ming Chi University of Technology, Taishan, New Taipei City 24301, Taiwan; Department of Chemical and Materials Engineering & Center for Sustainability and Energy Technology, Chang Gung University, Taoyuan City 333, Taiwan.
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Chen K, Barai P, Kahvecioglu O, Wu L, Pupek KZ, Ge M, Ma L, Ehrlich SN, Zhong H, Zhu Y, Srinivasan V, Bai J, Wang F. Cobalt-free composite-structured cathodes with lithium-stoichiometry control for sustainable lithium-ion batteries. Nat Commun 2024; 15:430. [PMID: 38199989 PMCID: PMC10782004 DOI: 10.1038/s41467-023-44583-3] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/20/2023] [Accepted: 12/20/2023] [Indexed: 01/12/2024] Open
Abstract
Lithium-ion batteries play a crucial role in decarbonizing transportation and power grids, but their reliance on high-cost, earth-scarce cobalt in the commonly employed high-energy layered Li(NiMnCo)O2 cathodes raises supply-chain and sustainability concerns. Despite numerous attempts to address this challenge, eliminating Co from Li(NiMnCo)O2 remains elusive, as doing so detrimentally affects its layering and cycling stability. Here, we report on the rational stoichiometry control in synthesizing Li-deficient composite-structured LiNi0.95Mn0.05O2, comprising intergrown layered and rocksalt phases, which outperforms traditional layered counterparts. Through multiscale-correlated experimental characterization and computational modeling on the calcination process, we unveil the role of Li-deficiency in suppressing the rocksalt-to-layered phase transformation and crystal growth, leading to small-sized composites with the desired low anisotropic lattice expansion/contraction during charging and discharging. As a consequence, Li-deficient LiNi0.95Mn0.05O2 delivers 90% first-cycle Coulombic efficiency, 90% capacity retention, and close-to-zero voltage fade for 100 deep cycles, showing its potential as a Co-free cathode for sustainable Li-ion batteries.
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Affiliation(s)
- Ke Chen
- Brookhaven National Laboratory, Upton, NY, 11973, USA
| | - Pallab Barai
- Argonne National Laboratory, Lemont, IL, 60439, USA
| | | | - Lijun Wu
- Brookhaven National Laboratory, Upton, NY, 11973, USA
| | | | - Mingyuan Ge
- Brookhaven National Laboratory, Upton, NY, 11973, USA
| | - Lu Ma
- Brookhaven National Laboratory, Upton, NY, 11973, USA
| | | | - Hui Zhong
- Department of Joint Photon Science Institute, Stony Brook University, Stony Brook, NY, 11794, USA
| | - Yimei Zhu
- Brookhaven National Laboratory, Upton, NY, 11973, USA
| | | | - Jianming Bai
- Brookhaven National Laboratory, Upton, NY, 11973, USA.
| | - Feng Wang
- Brookhaven National Laboratory, Upton, NY, 11973, USA.
- Argonne National Laboratory, Lemont, IL, 60439, USA.
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