Laser in situ synthesis of NiFe2O4 nanoparticle-anchored NiFe(OH)x nanosheets as advanced electrocatalysts for the oxygen evolution and urea oxidation reactions

Amorphous/Crystalline Phases Mixed Nanosheets Array Rich in Oxygen Vacancies Boost Oxygen Evolution Reaction of Spinel Oxides in Alkaline Media

As promising oxygen evolution reaction (OER) catalysts, spinel-type oxides face the bottleneck of weak adsorption for oxygen-containing intermediates, so it is challenging to make a further breakthrough in remarkably lowering the OER overpotential. In this study, a novel strategy is proposed to substantially enhance the OER activity of spinel oxides based on amorphous/crystalline phases mixed spinel FeNi2O4 nanosheets array, enriched with oxygen vacancies, in situ grown on a nickel foam (NF). This unique architecture is achieved through a one-step millisecond laser direct writing method. The presence of amorphous phases with abundant oxygen vacancies significantly enhances the adsorption of oxygen-containing intermediates and changes the rate-determining step from OH*→O* to O*→OOH*, which greatly reduces the thermodynamic energy barrier. Moreover, the crystalline phase interweaving with amorphous domains serves as a conductive shortcut to facilitate rapid electron transfer from active sites in the amorphous domain to NF, guaranteeing fast OER kinetics. Such an anodic electrode exhibits a nearly ten fold enhancement in OER intrinsic activity compared to the pristine counterpart. Remarkably, it demonstrates record-low overpotentials of 246 and 315 mV at 50 and 500 mA cm-2 in 1 m KOH with superior long-term stability, outperforming other NiFe-based spinel oxides catalysts.

La and S Co-Doping Induced the Synergism of Multiphase Nickel-Iron Nanosheets with Rich Oxygen Vacancies to Trigger Large-Current-Density Oxygen Evolution and Urea Oxidation Reactions

The development of cost-effective electrocatalysts for oxygen evolution reaction (OER) and urea oxidation reaction (UOR) is of great significance for hydrogen production. Herein, La and S co-doped multiphase electrocatalyst (LSFN-63) is fabricated by metal-corrosion process. FeOOH can reduce the formation energy of NiOOH, and enhance the stability of NiOOH as active sites for OER/UOR. The rich oxygen vacancies can increase the number of active sites, optimize the adsorption of intermediates, and improve electrical conductivity. Beyond, La and S co-doping can also regulate the electronic structure of FeOOH. As a result, LSFN-63 presents a low overpotential of 210/450 mV at 100/1000 mA cm-2 , small Tafel slope (32 mV dec-1 ), and outstanding stability under 1000 mA cm-2 @60 h, and can also display excellent OER activity with 180 mV at 250 mA cm-2 and long-term catalytic durability at 250 mA cm-2 @135 h in 30 wt% KOH under 60 °C. Moreover, LSFN-63 demonstrates remarkable UOR performance in 1 m KOH + 0.5 m urea, which just requires an ultra-small overpotential of 140 mV at 100 mA cm-2 , and maintain long-term durability over 120 h. This work opens up a promising avenue for the development of high-efficiency electrocatalysts by a facile metal-corrosion strategy.

Surface and near-surface engineering design of transition metal catalysts for promoting water splitting

Transition metal catalysts are widely used in the field of hydrogen production via water electrolysis. The surface state and near-surface environment of the catalysts greatly affect the efficiency of hydrogen production. Therefore, the rational design of surface engineering and near-surface engineering of transition metal catalysts can significantly improve the performance of water electrolysis. This review systematically introduces surface engineering strategies, including heteroatom doping, vacancy engineering, strain regulation, heterojunction effect, and surface reconstruction. These strategies optimize the surface electronic structure of the catalysts, expose more active sites, and promote the formation of highly active species, ultimately enhancing water electrolysis performance. Furthermore, near-surface engineering strategies, such as surface wettability, three-dimensional structure, high-curvature structure, external field assistance, and extra ion addition, are thoroughly discussed. These strategies expedite the mass transfer of reactants and gas products, improve the local chemical environment near the catalyst surface, and contribute toward achieving an industrial-level current density for overall water splitting. Finally, the key challenges faced by surface engineering and near-surface engineering of transition metal catalysts are highlighted and potential solutions are proposed. This review offers essential guidelines for the design and development of efficient transition metal catalysts for water electrolysis.

Ni2P Nanoparticle-Inserted Porous Layered NiO Hetero-Structured Nanosheets as a Durable Catalyst for the Electro-Oxidation of Urea

The electro-oxidation of urea (EOU) is a remarkable but challenging sustainable technology, which largely needs a reduced electro-chemical potential, that demonstrates the ability to remove a notable harmful material from wastewater and/or transform the excretory product of humans into treasure. In this work, an Ni₂P-nanoparticle-integrated porous nickel oxide (NiO) hetero-structured nanosheet (Ni₂P@NiO/NiF) catalyst was synthesized through in situ acid etching and a gas-phase phosphating process. The as-synthesized Ni₂P@NiO/NiF catalyst sample was then used to enhance the electro-oxidation reaction of urea with a higher urea oxidation response (50 mA cm^-2 at 1.31 V vs. RHE) and low onset oxidation potential (1.31 V). The enhanced activity of the Ni₂P@NiO/NiF catalyst was mainly attributed to effective electron transport after Ni₂P nanoparticle insertion through a substantial improvement in active sites due to a larger electrochemical surface area, and a faster diffusion of ions occurred via the interactive sites at the interface of Ni₂P and NiO; thus, the structural reliability was retained, which was further evidenced by the low charge transfer resistance. Further, the Ni₂P nanoparticle insertion process into the NiO hetero-structured nanosheets effectively enabled a synergetic effect when compared to the counter of the Ni₂P/NiF and NiO/NiF catalysts. Finally, we demonstrate that the as-synthesized Ni₂P@NiO/NiF catalyst could be a promising electrode for the EOU in urea-rich wastewater and human urine samples for environmental safety management. Overall, the Ni₂P@NiO/NiF catalyst electrode combines the advantages of the Ni₂P catalyst, NiO nanosheet network, and NiF current collector for enhanced EOU performance, which is highly valuable in catalyst development for environmental safety applications.