Design and optimization of a new reactor based on biofilm-ceramic for industrial wastewater treatment

Construction of a new membrane bed biofilm reactor and yttria-stabilized zirconia for removing heavy metal pollutants

The objective is to design a reactor with a composite new membrane bed biofilm reactor and yttria-stabilized zirconia. We constructed a valuable reactor using response surface methodology (RSM) for process optimization. The present system can remove heavy metal Pb from wastewater using a two-part biofilm reactor: the first reactor, which includes active sludge and media, was investigated; then, the second part, which includes membranes, was made. The amount of heavy metal removed from the effluent was measured at different pH and contact time. The results obtained from this study showed that the optimum conditions for obtaining the optimal removal efficiency separately, with a lead value of 40 mg L-1 for the MBBR reactor, had the highest removal value of 55% and for the membrane with an input lead value of 20 ppm at pH = 12 call time 30 minutes equal to 85%. All analyses in this article have been repeated numerous times to prove the repeatability.

Development of evaporation technique for concentrating lead acid wastewater from the battery recycling plant, by nanocomposite ceramic substrates and solar/wind energy

Wastewater from car battery recycling plants contains lead ions. This acidic wastewater was treated by the solar steam generation method. In this research, a light porous ceramic substrate (PCS) was made based on clay, human hair, and nano-hydroxyapatite. The physical and chemical characteristics of this PCS were identified by SEM, XRD, FTIR, BET, and TGA. The high porosity in PCSs was created due to the removal of human hair in the calcination process inside the furnace. Microchannels with capillarity and hydrophilicity of nano-hydroxyapatite quickly pump water molecules to the surface of PCSs. The wastewater treatment process was carried out on two laboratory and semi-industrial scales. The temperature of the surface of the PCSs reached 70 °C in less than 60 min with the radiant heat transfer mechanism, and the water molecules were evaporated with an evaporation rate and thermal conversion efficiency were 9.22 Kgm^-2h^-2 and 90%, respectively. The wind blew the vapor away from the system and the rate of evaporation increased. PCSs had the ability to regenerate after several consecutive cycles.

The bacterial community structure in epiphytic biofilm on submerged macrophyte Potamogetom crispus L. and its contribution to heavy metal accumulation in an urban industrial area in Hangzhou

Submerged macrophytes and their epiphytic biofilms are important media for metal transport/transformation in aquatic environment. However, the bacterial community structure and the contribution of the epiphytic biofilm to the heavy metal accumulation remain unclear. Therefore, in this study, water, sediment, submerged macrophyte (Potamogeton crispus L.) and its epiphytic biofilm samples in three sites of the moat in the industrial area of Hangzhou were collected for analyzing. The bacterial community structure was significantly impacted by the TN concentrations, and Genus Aeromonas (24.5-41.8%), Acinetobacter (16.2-29.8%) and Pseudomonas (12.6-23.6%) dominated in all epiphytic biofilm samples, which had the heavy metal pollutant resistibility. The contents of Cr in biofilms (7.4-8.3 mg/kg, DW) were significantly higher than those in leaves (1.0-2.4 mg/kg, DW), while the contents of Cu (11.0-13.9 mg/kg, DW) in leaves were significantly higher than those in biofilms (0.7-3.9 mg/kg, DW) in all the three sites. The BCF values of metals in the biofilm were followed the order of YF < IC < ETS. The results indicated that the epiphytic biofilm had positive effects on the metal bioaccumulation, and the metal accumulation ability increased with the hydrodynamic forces. Bioaccumulation by the epiphytic biofilm may be an effective way for metal (especially Cr) remediation.

Modeling and optimization of process parameters of biofilm reactor for wastewater treatment

The efficiency of heavy metal in biofilm reactors depends on absorption process parameters, and those relationships are complicated. This study explores artificial neural networks (ANNs) feasibility to correlate the biofilm reactor process parameters with absorption efficiency. The heavy metal removal and turbidity were modeled as a function of five process parameters, namely pH, temperature(°C), feed flux(ml/min), substrate flow(ml/min), and hydraulic retention time(h). We developed a standalone ANN software for predicting and analyzing the absorption process in handling industrial wastewater. The model was tested extensively to confirm that the predictions are reasonable in the context of the absorption kinetics principles. The model predictions showed that the temperature and pH values are the most influential parameters affecting absorption efficiency and turbidity.

Biological fixed-film systems

The technical papers published in 2019 regarding wastewater treatment and microbial films were classified into two categories: biofilm and biofilm reactors. The biofilm category includes biofilm formation, biofilm consortia, bacterial signals, biofouling, extracellular polymeric substances, and biofilm membrane bioreactors. The biofilm reactors category provides recent information on rotating biological contactors, fluidized-bed biofilm reactors, integrated fixed-film activated sludge, moving-bed biofilm reactors, packed-bed biofilm reactors, sequencing biofilm batch reactors, and trickling filters.

Simultaneous nitrate, nickel ions and phosphorus removal in a bioreactor containing a novel composite material

This study presents the novel composite material TMCC/PAA/SA@Fe(TPSA), a bacteria immobilized carrier for use in bioreactor systems to enhance the simultaneous removal efficiency of nitrate, Ni(II) and phosphorus. The influence of various operational factors were evaluated on the performance of nitrate, phosphorus and Ni(II) removal. Results demonstrate that under optimum conditions of an hydraulic retention time (HRT) of 8 h and pH 7.0, nitrate and phosphorus removal reached nearly 100% and 61.7%, respectively. When the initial Ni(II) concentration was 1 mg/L, approximately 100% Ni(II) removal efficiency was achieved. Furthermore, the morphology and components of the TPSA immobilized bacterial pellets were analyzed to investigate the mechanism of simultaneous nitrate, Ni(II) and phosphorus removal. Microbial metabolism was more active in the experimental reactor compared with control, although high concentrations of Ni(II) could inhibit bacterial activity.

Fabrication of 3D hydrogel to the treatment of moist air by solar/wind energy in a simulated battery recycle plant salon

Contaminated air in battery recycling halls threatens the health of factory workers. In this work, a new 3D hydrogel was designed in a simulated salon with an innovative rotary module. The Pb(II), Fe(III) and SO₄^2- was adsorbed from air. Solar energy was transferred by wind to the factory hall and absorbed moisture was evaporated. The hydrophilicity, stability in water and storage of Pb(II) and Fe(III) in the hydrogel were optimized. Brunauer-Emmett-Teller (BET) theory, Field emission scanning electron microscope (FE-SEM), X-ray diffraction (XRD) analysis and Fourier transform infrared spectroscopy (FT-IR) were employed to characterize and analyze the 3D hydrogel. The collector was able to quickly raise the wind temperature to 44 °C. In each cycle, in average 60% of air moisture was absorbed on the 3D hydrogel. The evaporation rate was more than 1.4 kg m^-2 h^-1. The efficiency of ions removal in each cycle was 82%. In the 0.68 m³ min^-1 of wind flow the temperature was 43.3 °C and evaporation was done in a shorter time.

Characterization of the Acid-Base Character of Burned Clay Ceramics Used for Water Decontamination

The paper presents the results of ample investigations performed on industrial and traditional ceramics of fired clay used in processes of water potabilization in the last stage of filtration, after that of active charcoal. Using the data obtained through the scanning electron microscope coupled with energy dispersive X-ray analysis (SEM-EDX) and pH analyses, on the basis of the atomic composition and free concentration of hydronium ions, the normal caustic (Si/Al) and summative [(Si+Ti+FeIII+Cl)/(Al+Ca+Mg+Na+K)] modules were assessed, which were correlated with the free acidity and, respectively, the capacity of absorption and ionic exchange of the Fe³⁺ and Al³⁺ ions. The study allowed the selection, on the basis of the caustic module, of the ceramics with high capacity for ionic exchange.