Soluble metal ions migration and distribution in sludge electro-dewatering

Pressurized electro-osmotic dewatering treatment of sludge: focusing on the influences on nutrients for agricultural application

Sewage sludge requires effective dewatering and high nutrients retention before disposal for agricultural application. Pressurized electro-osmotic dewatering (PEOD) process with low energy consumption can effectively remove water from sludge, but the influences of PEOD process on nutrients for agricultural application still lacks in-depth research. In this study, the influences of PEOD process on nutrients for agricultural application were investigated, including organic matter, nitrogen, phosphorus, potassium and silicon contents. Layered experiments were conducted to investigate the layered variation of nutrients in sludge and to understand the potential change mechanisms. The experimental results showed that PEOD process caused small losses (<10%) of organic matter and total phosphorus (TP) in sludge, but caused 11.2-18.4% loss of total nitrogen (TN). PEOD process also caused 18.6-27.0% loss of total potassium (TK) and over 80% loss of available potassium in sludge, and could weaken the potential salt damage during the agricultural application of sludge. Furthermore, the available phosphorus content of sludge in the anode area increased significantly after the PEOD process, indicating that PEOD process could enhance the phosphorus bioavailability of sludge in the anode area. Besides, PEOD process caused a slight loss of silicon components in sludge, but improved the long-term silicon dissolution and release ability of sludge. This work could expand the knowledge about the influences of PEOD process on sludge nutrients and provide scientific guidance for the agricultural application of PEOD sludge.

A closed-loop electrokinetic system for recovery of PbO2@Fe composite derived from lead-containing sludge

Lead-containing sludge produced from lead-acid battery factory will cause environmental hazards if they are not treated properly. A novel process was developed to recycle lead from sludge back into Fe-doped PbO₂ electrodes and realize sludge reduction in this study. The effects of Fenton conditioning on Pb removal efficiency in electro-kinetic (EK) treatment process and its mechanism as well as electro-dewatering (ED) performance were investigated. It was found that the oxidation of Fenton can promote desorption and release of Pb from the organic binding state, and improve the removal efficiency of Pb during EK process, as well as enhance sludge ED performance. About 63.8 wt% Pb can be removed from sludge during EK process, achieving sludge reduction of 63.5 wt% by ED treatment. The composite PbO₂@Fe electrode recovered from lead-containing sludge showed a high electrocatalytic activity for acid red G (ARG) degradation. The electrode obtained by electrodeposition at 20 mA cm^-2 had the largest exchange current density (3.26 × 10^-5 A cm^-2). In the experiment of dye wastewater electrocatalytic degradation, over 99.5% organic matter was degraded within 80 min.

Effects of voltage and pressure on sludge electro-dewatering process and the dewatering mechanisms investigation

Electro-dewatering technology shows a good application prospect because of its high efficiency in removing water from sludge and low energy consumption, but the potential mechanisms of sludge electro-dewatering have not been investigated in depth, which seriously limits the further development and application of electro-dewatering technology. In this study, the effects of voltage and pressure on sludge electro-dewatering performance, physicochemical characteristics and extracellular polymeric substances (EPS) compositions and distributions were investigated. The spatial distributions of EPS main components, including polysaccharide (PS) and protein (PN), were characterized by a confocal laser scanning microscopy (CLSM). The experimental results showed that under the conditions of a voltage of 40 V and a pressure of 90 kPa, the moisture content of sludge was reduced from 83.15% to 53.12%, and the bound water content of sludge in the anode layer, middle layer and cathode layer were decreased significantly from 1.16 g/g dry solid (DS) to 0.20, 0.47 and 0.35 g/g DS, respectively. The PN content of EPS in anode layer was significantly lower than that in cathode layer due to the electrochemical oxidation, while the variation of PS content showed the opposite trend, which agreed with the results visualized by CLSM. Pearson's correlation coefficient and hierarchical cluster analysis revealed that PN in TB-EPS was the major factor influencing the effect of sludge electro-dewatering. This work can be helpful to understand the potential mechanisms of electro-dewatering and provide theoretical support for the further popularization and application of electro-dewatering technology.

Coupling electro-dewatering and low-temperature air-drying for efficient dewatering of sludge

This study investigated the effects of electro-dewatering on subsequent low-temperature drying at various potentials and the characteristics of low-temperature air-drying sludge were explored through experiments and multi-physical modeling. Experimental results showed that the extracellular polymeric substance (EPS) content in the sludge was reduced during electro-dewatering process, even the species of organic matter was changed, as well as the dewatered cake tend to form many seepage channels, crack and a certain number of holes. These changes in the properties and structure were conducive to the subsequent low-temperature drying process. For air-drying process, the mass of the sludge cake variation was simulated and results were consistent with the experimental phenomenon. Firstly, the weight of the sludge cake was decreased approximately linearly with time, then tended to stable and reached the dewatering limitation finally. The applied higher electric field intensity (25 V cm⁻¹) in the front-end electro-dewatering were conducive to promote water vapor diffusion activity in air-drying stage. Energy consumption and yield analysis results indicated that the combined technology has lower energy consumption and higher yield than that of directly low-temperature drying.

Study of the variations in apparent electrical resistivity of activated sludge during the electro-dewatering process

The high energy consumption of high apparent electrical resistivity (AER) in sludge during the later stages of the electro-dewatering (EDW) process is a difficult problem; however, analysis of sludge AER may contribute to a reduction in energy consumption. In this study, the variations in the AER of activated sludge and potential mechanisms related to sludge properties were systematically examined. First, a sludge cake was divided into four horizontal layers, in order to investigate the sludge AER in each layer. Then, the effects of variations in water distribution, oxidation-reduction potential (ORP), pH, metal ions, sludge conductivity, zeta potential, temperature, and sludge microstructure on the AER in each layer were explored. The results showed that the sludge AER began to increase from the bottom layers to the top layers when the moisture content (MC) was decreased to 60%. The formation of nonionic chemical systems and the gas barrier layer could increase the AER in the top layers, and the increase in sludge AER in the bottom layers was due to the decrease in MC and sludge conductivity. In addition, electrolyte release and electromigration had a significant effect on the sludge AER. This work identifies potential causes for the increase in AER, and provides a reference for solving problems related to high AER in sludge during the later stages of the EDW process.

Influences of K+, Ca2+, and Al3+ on electrokinetic process and conductive mechanism of sludge electro-dewatering

In the process of sludge electro-dewatering (EDW), ions migration accompanied has significant influences on the dewatering efficiency. However, the effects of ions on sludge electrochemical properties and the roles in EDW are still not well understood. In this paper, influences of K⁺, Ca²⁺, and Al³⁺ on the mechanical dewatering and EDW process were investigated, and the mechanisms of EDW were analyzed from electrokinetic phenomena and electric conduction model. The results showed that the increase of cationic valence improved sludge mechanical dewatering but deteriorated EDW performance. The spatially distributed voltage used for ionic electromigration indicated that the lagged migration of divalent cation Ca²⁺ consumed more energy and reduced the dewatering rate in the later stage of EDW compared to that of monovalent cation K⁺. And trivalent cation Al³⁺ migrated less and took less water out, while it made the electrochemical reaction of EDW system easier to carry out. The decrease of the absolute zeta potential value of K⁺, Ca²⁺, and Al³⁺ also revealed the degeneration of dewaterability limit. An electric conduction model of partially water-saturated state porous media related to geometric factors was used and clarified the weight variation of continuous phase conductivity and surface conductivity during EDW. The results showed that the conductivity of Al-sludge was more affected by geometric factors and resulted in worse dewatering performance. This study provided a theoretical guidance for understanding the ions behavior affecting the dewatering efficiency and energy consumption of EDW.

Effects of sludge characteristics on electrical resistance and energy consumption during electro-dewatering process

The increase of electrical resistance (ER) and energy consumption (EC) during the later stage of dewatering is a major problem hindering the development of electro-dewatering (EDW) technology. As the variations of sludge characteristics are significant during the EDW process, the relationships between sludge characteristics and ER and EC during EDW remain unclear. In this study, the effects of moisture content (MC), thickness, pH, conductivity, zeta potential, temperature, and gas volume on the ER and EC during the EDW process were statistically investigated using correlation and multiple linear regression analyses. Herein, the results showed that the ER of the sludge near the anode was primarily affected by pH, whereas the sludge near the cathode was primarily affected by the MC and conductivity. Further, sludge temperature and conductivity were the most reliable indicators to predict the EC near the anode and cathode, respectively. The results of this study provide theoretical guidance useful for solving the increase of ER and EC during the later stage of the EDW process.

Investigation on the variations of sludge water holding capacity of electro-dewatering process

Since the effect of electro-dewatering (EDW) on sludge water holding capacity was unknown, tests were conducted in this study to investigate the water holding capacity of EDW sludge and the potential mechanism related to the sludge physicochemical characteristics, EPS properties and sludge structure. Sludge was dewatered to the average moisture content (AMC) of 80%, 70% and 60% with different applied voltages at 20, 30 and 40V in EDW, respectively. Then the dewatered sludge near the anode and cathode were rewatered. The variation of sludge water holding capacity in EDW process was evaluated in terms of filterability and saturated moisture content (SMC), and the filterability was assessed by the specific resistance to filtration (SRF) of rewatered sludge. The results indicated that SRF of rewatered sludge near the cathode increased greatly. The proteins/polysaccharides (PN/PS) of loosely bound extracellular polymeric substances (LB-EPS) was significantly positively correlated with SRF (r = 0.891, p < 0.01). Moreover, the exposure of hydrophobic sites or groups in PN near the cathode improved the surface hydrophobicity of sludge, which reduced the filterability. In addition, higher voltage could destroy the sludge structure near the anode at the later stage of EDW process, leading to the decrease of SRF and SMC. These results expanded the knowledge about changes in sludge properties and water holding capacity during EDW process.

Enhancement of sludge electro-dewaterability during biological conditioning

Electro-dewatering (EDW) is considered as one of the most promising dewatering technologies due to saving power consumption. In this study, the potential effects of anaerobic biological conditioning (BC) on sludge EDW treatments was investigated. The results showed that without any additives BC pretreatment of sludge enhanced EDW dewaterability and energy efficiency. At 35 °C BC for 3 days, the dry solids (DS) of sludge dewaterability limit could increase up to 49%, which corresponded to an increase of 13% of DS in dewatered sludge cake without BC pretreatment, and the dewatering time was shortened by 22%. There was an economic advantage saving in energy consumption of around 49.5% in the case of BC-EDW when the DS of sludge was up to 38%. Then, the mechanism of BC to improve EDW performance was studied. The principal component regression (PCR) analysis showed that the DS content of dewaterability limit mainly depended on the degradation of organic matter and the change of conductivity in sludge. Fourier transform infrared spectroscopy (FTIR), zeta potential and bound water in sludge were also determined in an attempt to explain the observed changes in sludge BC-EDW. It was indicated that the increase of negatively charged hydroxyl groups on the surface of sludge particles resulted in an increase of the absolute value of the zeta potential and significantly promoted EDW. The tightly bound EPS (TB-EPS) decreased and it loosened the bond between water or metal cations and sludge particles, and the bound water was also found to be released into free water in sludge during BC.

An effective deep dewatering process of coupling biological conditioning and electro-dewatering was proposed and analyzed.