A new insight into the separation of oil from oil/water emulsion by Fe3O4-SiO2 nanoparticles

Review on demulsification techniques for oil/water emulsion: Comparison of recyclable and irretrievable approaches

Since the establishment of the first global refinery in 1856, crude oil has remained one of the most lucrative natural resources worldwide. However, during the extraction process from reservoirs, crude oil gets contaminated with sediments, water, and other impurities. The presence of pressure, shear forces, and surface-active compounds in crude oil leads to the formation of unwanted oil/water emulsions. These emulsions can take the form of water-in-oil (W/O) emulsions, where water droplets disperse continuously in crude oil, or oil-in-water (O/W) emulsions, where crude oil droplets are suspended in water. To prevent the spread of water and inorganic salts, these emulsions need to be treated and eliminated. In existing literature, different demulsification procedures have shown varying outcomes in effectively treating oil/water emulsions. The observed discrepancies have been attributed to various factors such as temperature, salinity, pH, droplet size, and emulsifier concentrations. It is crucial to identify the most effective demulsification approach for oil/water separation while adhering to environmental regulations and minimizing costs for the petroleum sector. Therefore, this study aims to explore and review recent advancements in two popular demulsification techniques: chemical demulsification and magnetic nanoparticles-based (MNP) demulsification. The advantages and disadvantages of each technique are assessed, with the magnetic approach emerging as the most promising due to its desirable efficiency and compliance with environmental and economic concerns. The findings of this report are expected to have a significant impact on the overall process of separating oil and water, benefiting the oil and gas industry, as well as other relevant sectors in achieving the circular economy.

Rapid and efficient oil removal from O/W emulsions by hydrophobic porous polystyrene microspheres embedded with hydrophilic surface micro-regions

Inspired by Namib Desert beetle's back which is patterned with different wetting properties, hydrophobic porous polystyrene microspheres embedded with hydrophilic surface micro-regions (HPHs) were designed and fabricated by the radical copolymerization in the W₁/O/W₂ double Pickering emulsions with high internal water phase. The synergistic effect of the hydrophobic surface and the hydrophilic surface micro-regions results in HPHs exhibiting superior performances for separating both surfactant-free and surfactant-stabilized O/W emulsions. After 60 s hand-shaking, the oil was absorbed and stored within HPHs which could be separated from the water using a 600-mesh sieve, and the TOC values of purified water could be reduced to 2.06 ± 0.06-67.38 ± 2.02 ppm when the initial oil content was 1 vol%. Meanwhile, HPHs could be recovered and reused through a simple treatment. The excellent oil removal efficiency was kept even after 50 cycles. High oil removal efficiency, general applicability, easy operation and excellent recyclability endow HPHs with great potential for practical applications. And this work provides a facile and general way to prepare porous polymer microspheres with wettability contrast surfaces.

Cleanup of oiled shorelines using a dual responsive nanoclay/sodium alginate surface washing agent

Oil spills may affect ecosystems and endanger public health. In this study, we developed a novel and dual responsive nanoclay/sodium alginate (NS) washing fluid, and systematically evaluated its application potential in oiled shoreline cleanup. The characterization results demonstrated that sodium alginate combined with nanoclay via hydrogen bonds, and was inserted into the interlayer spacing of nanoclay. Adding sodium alginate reduced surface and interfacial tensions, while increasing the viscoelasticity of the washing fluid. Batch experiments were conducted to investigate oil removal performance under various conditions. Additionally, the factorial design analysis showed that three single factors (temperature, oil concentration, and salinity), and two interactive effects (temperature/salinity; and oil concentration/HA) displayed significant effects on the oil removal efficiency of the NS washing fluid. Compared to the commercial surfactants, the NS composite exhibited satisfactory removal efficiencies for treating oily sand. Green materials-stabilized Pickering emulsion can potentially be used for oil/water separation. The NS washing agent displayed excellent pH- and Ca²⁺- responsiveness, generating transparent supernatants with low oil concentration and turbidity. Our work opens an interesting avenue for designing economical, high performance, and green washing agents.

A critical review of the development and demulsification processes applied for oil recovery from oil in water emulsions

The formation of stable emulsions is a fundamental problem in oil industry that can result in a sequence of environmental and operational problems. Chemical demulsification is extensively applied for the recovery of oil from water as well as water from oil. This review introduces different chemical demulsifiers applied for the demulsification and recovery of oil from oil in water (O/W) emulsions. Main types of surfactants (anionic, cationic, nonionics and amphoteric) involved in the formation of emulsions and enhances their stability were discussed. Promising demulsifiers such as nanoparticle (NP), hyperbranched polymers, and ionic liquids (IL), which achieved high oil recovery rate, parameters influencing demulsification efficiency and demulsification mechanisms were explored. Lastly, improvements, challenges, and new changes being made to chemical demulsifiers were underlined. Functionalized magnetic nanoparticles and hyperbranched polymers were very effective in recovering oil from O/W emulsions with an efficiency >95%. Polymers with highly hydrophilic content and high molecular weight can achieve excellent oil recovery rates due to higher interfacial activity, higher dispersion, and presence of specific functional groups. Although ionic liquids could achieve oil recovery up to 90%, high cost limits their applications. NPs showed excellent oil recovery behavior at low concentrations and ambient temperature. Demulsification efficiency of NPs can be enhanced by functionalize with other components (e.g., polymers and surfactants), while service life can be extend by silica coating. Future challenges include scaling up the use of NPs in oil recovery process and highlighting contrasts between lab-scale and field-scale applications.