Pre-irradiation induced grafting of styrene into crosslinked and non-crosslinked polytetrafluoroethylene films for polymer electrolyte fuel cell applications. II: Characterization of the styrene grafted films

Mechanisms and Characterization of the Pulsed Electron-Induced Grafting of Styrene onto Poly(tetrafluoroethylene-co-hexafluoropropylene) to Prepare a Polymer Electrolyte Membrane

During the pulsed-electron beam direct grafting of neat styrene onto poly(tetrafluoroethylene-co-hexafluoropropylene) (FEP) substrate, the radiolytically-produced styryl and carbon-centered FEP radicals undergo various desired and undesired competing reactions. In this study, a high-dose rate is used to impede the undesired free radical homopolymerization of styrene and ensure uniform covalent grafting through 125-μm FEP films. This outweighs the enhancement of the undesired crosslinking reactions of carbon-centered FEP radicals and the dimerization of the styryl radicals. The degree of uniform grafting through 125-μm FEP films increases from ≈8%, immediately after pulsed electron irradiation to 33% with the subsequent thermal treatment exceeding the glass transition temperature of FEP of 39°C. On the contrary, steady-state radiolysis using 60Co gamma radiolysis, shows that the undesired homopolymerization of the styrene has become the predominant reaction with a negligible degree of grafting. Time-resolved fast kinetic measurements on pulsed neat styrene show that the styryl radicals undergo fast decays via propagation homopolymerization and termination reactions at an observed reaction rate constant of 5 × 108 l · mol-1 · s-1. The proton conductivity of 25-μm film at 80°C is 0.29 ± 0.01 s cm-1 and 0.007 s cm-1 at relative humidity of 92% and 28%, respectively. The aims of this work are: 1. electrolyte membranes are prepared via grafting initiated by a pulsed electron beam; 2. postirradiation heat-treated membranes are uniformly grafted, ideal for industry; 3. High dose rate is the primary parameter to promote the desired reactions; 4. measurement of kinetics of undesired radiation-induced styrene homopolymerization; and 5. The conductivity of prepared membranes is on par or higher than industry standards.

Grafting Polytetrafluoroethylene Micropowder via in Situ Electron Beam Irradiation-Induced Polymerization

Decreasing the surface energy of polyacrylate-based materials is important especially in embossed holography, but current solutions typically involve high-cost synthesis or encounter compatibility problems. Herein, we utilize the grafting of polytetrafluoroethylene (PTFE) micropowder with poly (methyl methacrylate) (PMMA). The grafting reaction is implemented via in situ electron beam irradiation-induced polymerization in the presence of fluorinated surfactants, generating PMMA grafted PTFE micropowder (PMMA–g–PTFE). The optimal degree of grafting (DG) is 17.8%. With the incorporation of PMMA–g–PTFE, the interfacial interaction between polyacrylate and PTFE is greatly improved, giving rise to uniform polyacrylate/PMMA–g–PTFE composites with a low surface energy. For instance, the loading content of PMMA–g–PTFE in polyacrylate is up to 16 wt %, leading to an increase of more than 20 degrees in the water contact angle compared to the pristine sample. This research paves a way to generate new polyacrylate-based films for embossed holography.