Composites of UHMWPE fiber reinforced PU/epoxy grafted interpenetrating polymer networks

A facile strategy for synthesizing isosorbide-based polyurethane structural adhesives and core-shell rubber

A structural adhesive series of biomass-based polyurethane (Biomass-PU) is synthesized using polypropylene glycol (PPG2000), isosorbide-based polyol (RPO300) as polyols, isophorone diisocyanate (IPDI) as an isocyanate and 4-tert-butylphenol (BP) as a capping agent. Three different equivalent ratios of PPG2000/RPO300, 9/1 (Biomass-PU1), 7/3 (Biomass-PU2), and 1/1 (Biomass-PU3), are evaluated to determine the effect of isosorbide-based polyol content on the properties and the optimizing formulation of biomass-PU structure adhesive. The 9/1 ratio of PPG2000/RPO300 substantially leads to the improvement of impact strength by up to 35 MPa, and the PPG2000/RPO300 = 9/1 ratio exhibits better thermal properties and impact strength than those of other ratios. To achieve more compatibility between biomass-PU structure adhesive and core-shell rubber (CSR) toughener, novel CSRs are successfully synthesized using acryl-PU as a shell and biomass-based PU as a core. The chemical structure of biomass-PU structure adhesives is analyzed through FT-IR Spectroscopy and NCO% titration. Thermal properties are evaluated using TGA and DSC analysis. Their molecular weights are measured by GPC. Also, the core-shell rubber (CSR) with a polyurethane shell is prepared to reinforce the impact strength of Biomass-PU structure adhesive.

Temperature and Strain Rate Related Deformation Behavior of UHMWPE Fiber-Reinforced Composites

As they possess the qualities of high specific strength, high specific modulus, high specific energy absorption, and excellent designability, ultra-high molecular weight polyethylene (UHMWPE) fiber-reinforced composites have gradually replaced traditional materials such as ceramics and steel plates as the main ballistic protection materials. Using an improved test method, the uniaxial tensile tests of UHMWPE fiber-reinforced composites at two strain rates of 10-4 s-1 and 10-2 s-1 and a temperature range from -20 °C to 80 °C are carried out to study the effects of strain rate and temperature on the tensile behavior of UHMWPE fiber-reinforced composites. The experimental results indicate that the tensile responses exhibit nonlinear characteristics and the sensitivity of strain rate and temperature. The yield strength and modulus decrease with increasing temperature and increase with the increase in strain rate. A phenomenological viscoelastic constitutive model composed of a nonlinear spring and a nonlinear Maxwell element is proposed to characterize the temperature and strain rate dependent deformation behavior of UHMWPE fiber-reinforced composites before yielding. The results show that the model can accurately predict the tensile nonlinear viscoelastic responses of UHMWPE fiber-reinforced composites before yielding over a wide temperature range under quasi-static loading.

Enhanced Interfacial Properties of Carbon Fiber/Maleic Anhydride-Grafted Polypropylene Composites via Two-Step Surface Treatment: Electrochemical Oxidation and Silane Treatment

The interfacial adhesion between carbon fibers (CFs) and a thermoplastic matrix is an important aspect that should be improved in manufacturing CF-reinforced thermoplastics with high strength and rigidity. In this study, the effects of a two-step surface treatment comprising electrochemical oxidation and silane treatment of the CF surface on the mechanical properties of CF/maleic anhydride-grafted polypropylene (MAPP) composites were confirmed. The surface characteristics of the treated CFs were analyzed via scanning electron microscopy, atomic force microscopy, Fourier transform infrared spectroscopy, and X-ray photoelectron spectroscopy. The tensile testing of a single CF and interfacial adhesion of the samples before and after the surface treatment were analyzed using a single-fiber testing machine and a universal testing machine. After the silane treatment, the roughness of the CF surface increased due to the formation of a siloxane network. In addition, the interfacial shear strength increased by ∼450% compared to that of the untreated CFs due to the covalent bond between the -NH2 end group of siloxane and MAPP. This two-step surface treatment, which can be performed continuously, is considered an effective method for improving the mechanical interface strength between the CF and polymer matrix.

Magnetically Targeted, Water-Triggered, Self-Healing Microcapsules Based on Microfluidic Techniques Enabling Targeted Healing of Water Tree Damage in Epoxy Resins

Repairing the micro-scale damage of insulating materials under a strong electric field has long been a highly desired but challenging task. Among all kinds of damage, water tree damage in the insulating materials of electrical equipment and electronic devices working in humid environments has long been considered irreparable. The main challenge is that residual water prevents the healing agent from filling the water tree branch channel. To solve this problem, this work reports a magnetically targeted, water-triggered, self-healing microcapsule (MTWTSH-MC) that makes a breakthrough against water tree damage based on microfluidic techniques. Targeted microcapsules driven by a directional magnetic field are concentrated to the vulnerable area of the insulating materials, exerting very limited effects on the dielectric. When damage breaks the microcapsules, the healing agent releases and quickly fills the damage channel and then reacts with water in the air or in the branch channel of the water tree, achieving solidification of the healing agent and self-healing of the damage channels. In this way, we can realize self-perception, self-triggering, and self-healing for both mechanical damage and water tree damage in insulation materials without any external stimulation.

Analysis of Elastic Properties of Polypropylene Composite Materials with Ultra-High Molecular Weight Polyethylene Spherical Reinforcement

This study proposes an isotropic composite material with enhanced elastic properties based on a reinforcement mechanism using ultra-high molecular weight polyethylene (UHMWPE) spherical molecules. Elastic properties are predicted through finite element analysis by randomly mixing UHMWPE using polypropylene (PP) as a matrix. The change in elastic properties of the composite is calculated for volume fractions of UHMWPE from 10 to 70%. Furthermore, the results of finite element analysis are compared and analyzed using a numerical approach. The results show that the physical properties of the composite material are enhanced by the excellent elastic properties of the UHMWPE, and the finite element analysis results confirm that it is effective up to a volume fraction of 35%.

A novel UV, moisture and magnetic field triple-response smart insulating material achieving highly targeted self-healing based on nano-functionalized microcapsules

During the long-term operation of solid insulation materials, strong electric fields and mechanical stress cause electrical trees and cracks that are undetectable and irreversible, leading to the failure of electronic and electrical devices. A promising means of protecting against these problems is to endow the insulating materials with some self-healing capability alongside their excellent intrinsic properties. However, this has proved extremely challenging. In this paper, we describe an ultraviolet light, moisture, and magnetic field triple-response microcapsule that enables epoxy resin materials to heal themselves against various forms of damage without affecting the intrinsic performance of the matrix. In particular, microcapsules wrapped inside functional shells containing Fe₃O₄ nanoparticles are precisely controlled by a targeted magnetic field and distributed in the vulnerable area of the insulation materials, resulting in a high healing rate at low doping concentrations. Using the in situ ultraviolet light emitted by the electrical trees, artificial ultraviolet light, and moisture in the operating environment, it is possible to induce active or passive curing of the healing agent, thus realizing the intelligent, non-contact, and targeted self-healing of mechanical cracks and electrical tree damage. This method opens an avenue toward the development of self-healing insulation materials for electrical and electronic applications.

Novel Smart Insulating Materials Achieving Targeting Self-Healing of Electrical Trees: High Performance, Low Cost, and Eco-Friendliness

It remains challenging to promptly inhibit and autonomically heal electrical trees inside insulating dielectrics, which are caused by sustained strong electrical fields and substantially shorten electronic device lifetimes and even cause premature failure of electrical equipment. Therefore, we demonstrate a magnetically targeted ultraviolet (UV)-induced polymerization functional microcapsule (MTUF-MC) to endow insulating materials with physical and electrical dual-damage self-healing capabilities. Specifically, Fe₃O₄@SiO₂ and TiO₂ nanoparticles, which serve as magnetic targets and UV shields (thereby preventing the healing agent from prematurely triggering), constitute a functional microcapsule shell, ensuring a low dopant concentration and excellent self-healing ability of the epoxy composites without affecting the intrinsic performance of the matrix. By exploiting in situ electroluminescence originating from electrical trees, UV-induced polymerization of healing agent is handily triggered without any applying external stimuli to intelligently, contactlessly, and autonomously self-healing electrical trees inside insulating dielectrics.

Fabrication of new conductive surface-metallized UHMWPE fabric with improved thermal resistance

A new UHMWPE-based conductive fabric was successfully prepared by radiation-induced graft polymerization and subsequent post-modification, followed by electroless deposition. The chemical structure and composition of modified UHMWPE fabrics were investigated in detail by ATR-FTIR, ²⁹Si NMR, and XPS to confirm grafting and post-modification. After electroless deposition, the morphology, thermal stability, and crystal structure of original and modified fabrics were characterized by SEM, TG, DSC and XRD. Cu-deposited UHMWPE fabric exhibited much better thermal resistance than that of UHMWPE and Cu@UHMWPE-g-PAAc. In order to improve the oxidation resistance of copper-deposited fabric, nickel was processed on copper-coated UHMWPE fabric to protect the copper layer. An electromagnetic shielding effect test showed the nickel-copper coated UHMWPE fabric could shield 94.5% of the electromagnetic wave in the frequency range of 8-12 GHz. This work provides an approach for addressing the issue of poor thermal resistance of metal-coated polymeric materials due to the inherent low melting point of the organic support.

Preparation and Properties of Toluene-Diisocyanate-Trimer-Modified Epoxy Resin

In this paper, a novel modified epoxy resin with an interpenetrating network structure for use as a grouting material with high toughness was prepared by a method of graft copolymerization between polyurethane prepolymer (PUP) trimer and epoxy resin (E-44). Polyurethane prepolymer was synthesized using poly(propylene glycol) (PPG) and 2,4-toluene diisocyanate trimer (TDIT) at 70 °C for 3 h. The graft copolymer was prepared by grafting polyurethane prepolymer onto the side chain of epoxy resin at 110 °C. The mechanical properties, fracture surface morphology, chemical structure, thermal properties, and corrosion resistance of the modified epoxy resin curing products were studied. Due to the beneficial flexible segments and the interpenetrating network structure, the results show that when the ratio of epoxy resin to polyurethane prepolymer is 10:2, the optimum mechanical properties are obtained; these include a compressive resistance of 184.8 MPa, impact property of 76.6 kJ/m², and elongation at break of 31.5%. At the same time, the modified epoxy resin curing product also has excellent heat and corrosion resistance. This work provides a new method for the study of epoxy resins with high performance.

Robust superhydrophobic and self-lubricating PTES-TiO2@UHMWPE fabric and its tribological properties

Self-lubricating UHMWPE was treated by air-plasma, and TiO₂ nanoparticles were grafted onto the fabric by an in situ growth method.

Significant Improvement in Thermal and UV Resistances of UHMWPE Fabric through in Situ Formation of Polysiloxane-TiO2 Hybrid Layers

Anatase nanocrystalline titanium dioxide coatings were produced on ultrahigh molecular weight polyethylene (UHMWPE) fabric by radiation-induced graft polymerization of γ-methacryloxypropyl trimethoxysilane (MAPS) and subsequent cohydrolysis of the graft chains (PMAPS) with tetrabutyl titanate, followed by boiling water treatment for 180 min. The resulting material was coded as UHMWPE-g-PMAPS/TiO2 and characterized by attenuated total reflection infrared spectrometry, differential scanning calorimetry, X-ray diffraction, thermal gravimetry, and ultraviolet absorption spectroscopy, among others. The predominant form of TiO2 in the thin film was anatase. The coating layer was composed of two sublayers: an inner part consisting of an organic-inorganic hybrid layer to prevent photocatalytic degradation of the matrix by TiO2 film, and an outer part consisting of anatase nanocrystalline TiO2 capable of UV absorption. This UHMWPE-g-PMAPS/TiO2 composite exhibited much better thermal resistance than conventional UHMWPE fabric, as reflected by the higher melting point, decreased maximum degradation rate, and higher char yield at 700 °C. Compared with UHMWPE fabric, UHMWPE-g-PMAPS/TiO2 exhibited significantly enhanced UV absorption and excellent duration of UV illumination. Specifically, the UV absorption intensity was 2.4-fold higher than that of UHMWPE fabric; the retention of the break strength of UHMWPE-g-PMAPS/TiO2 reached 92.3% after UV irradiation. This work provides an approach for addressing the issue of self-degradation of TiO2-coated polymeric materials due to the inherent photoactivity of TiO2.

Body armour materials: from steel to contemporary biomimetic systems

The history of armour is as old as evolution of mankind; indeed it is an intrinsic instinct of humanity to protect themselves from critical environment as well as other human in the battlefield setting.

Improved interfacial and impact properties of carbon fiber/epoxy composites through grafting hyperbranched polyglycerols on a carbon fiber surface

Grafting hyperbranched polyglycerols onto a carbon fiber surface is done in an attempt to improve the interfacial and impact properties between carbon fiber and epoxy resin. Scanning electron microscopy (SEM), thermal gravimetric analysis (TGA), X-ray photoelectron spectroscopy (XPS) and dynamic contact angle analysis were performed to characterize the carbon fibers. The TGA result shows that the mass fraction of the hyperbranched polyglycerols grafted onto the carbon fibers surface was 9.03%. The SEM results indicate that the hyperbranched polyglycerols have been grafted onto the carbon surface and that the surface roughness of the carbon fiber significantly increased. The XPS result indicates that oxygen-containing functional groups obviously increased after modification. Dynamic contact angle analysis indicates that the surface energy of modified carbon fibers increased significantly compared with the untreated ones. Results of the mechanical property tests show that interfacial shear strength increased from 59.86 to 80.16 MPa, interlaminar shear strength increased from 57.57 to 73.49 MPa and impact strength simultaneously increased from 2.52 to 3.52 J.

Electron beam irradiation-enhanced wettability of carbon fibers

A simple but controllable way of altering the surface nature of carbon fibers, without sacrificing their intrinsic mechanical properties, is demonstrated using electron beam irradiation. Such treatment leads to physically improved roughness as well as chemically introduced hydrophilic oxygen-containing functional groups on the surface of carbon fibers that are essential for assuring an efficient stress transfer from carbon fibers to a polymer matrix.