Development of an aromatic triamine-based flame-retardant benzoxazine and its high-performance copolybenzoxazines

Halogen-free and phosphorus-free flame retardants endow epoxy resin with high flame retardancy through crosslinking strategy

Epoxy resin (EPs) has been widely used in many fields in recent years, such as electronics, adhesives, coatings, and so on, which mainly benefiting from its excellent mechanical and chemical properties, low price and easy preparation. However, conventional EPs tend to be flammable, which significantly prevents their applications especially in high flame-resistance required areas. In this work, we introduce nitrile groups and the benzoxazine ring into the flame-retardant, followed by a simple heat treatment for a multiple cross-linking reaction in EPs. The resultant halogen/phosphorus-free and environmentally friendly network not only suppress the migration of the functional flame retardants from the substrate, but also shows much enhanced flame-retardant property, including the UL-94 rate, total heat release and reduced peak heat release rate. As a result, the thermosets can pass the UL-94 V-0 rate and reach a LOI value at 32.7% at a very low addition amount (10 wt%) of this cross-linked flame retardant.

Synthesis and Application Studies of DOPO-Based Organophosphorous Derivatives to Modify the Thermal Behavior of Polybenzoxazine

The DOPO-based flame-retardant additives DOPO-HQ, DOPO-AP and DOPO-Van were synthesized in varying numbers of phenolic hydroxyl groups and amine groups. Moreover, their influence on the polymerization of a bisphenol F-based benzoxazine, as well as the thermal properties of the resulting materials, were studied. All DOPO-based derivatives influenced the polymerization temperature onset with a reduction of up to 20 °C, while thermo-mechanical properties remained high. Surprisingly, phosphorous content below 0.4 wt% significantly improved the reaction against small flames yielding an increase in the limited oxygen index by 2% and a V-0 rating in the UL-94 test. DOPO-HQ proved to be the most effective additive regarding the reaction against small flames at an astonishingly low phosphorous concentration of below 0.1 wt%, whereas DOPO-AP and DOPO-Van simultaneously lowered the polymerization temperature.

Bio-Based Bisbenzoxazines with Flame Retardant Linker

This work explores the strategy of incorporating a highly substituted reactive flame retardant into a benzoxazine moiety. For this purpose, a DOPO-based flame retardant received a chain extension via reaction with ethylene carbonate. It was then reacted with phloretic acid to obtain a diphenol end-capped molecule, and further reacted with furfurylamine and paraformaldehyde to obtain a benzoxazine monomer via a Mannich-like ring closure reaction. This four-step synthesis yielded a partly bio-based halogen-free flame retardant benzoxazine monomer (DOPO-PA-fa). The successful synthesis was proven via NMR, IR and MS analysis. The polymerization behavior was monitored by DSC and rheological analysis both showing the polymerization starts at 200 °C to yield pDOPO-PA-fa. pDOPO-PA-fa has a significant thermal stability with a residual mass of 30% at 800 °C under ambient atmosphere. Furthermore, it reached a V-0 rating against small flames and an OI of 35%. Blended with other benzoxazines, it significantly improves their thermal stability and fire resistance. It emphasizes its potential as flame retardant agent.

The first observation on polymerization of 1,3-benzothiazines: synthesis of mono- and bis-thiazine monomers and thermal properties of their polymers

Mono and difunctional 1,3-benzothiazines (PH-a-BZT, PH-ddm-BZT) have been synthesized by a method different from the one reported in the literature.

Modification of traditional benzoxazine by blending with polyfunctional benzoxazines containing aromatic group and fluorene group

A series of polyfunctional benzoxazine monomers containing aromatic and fluorene group (AMFB) were used as modified agents to improve the performance of typical bifunctional bisphenol-A-aniline-based (BA-a) benzoxazine resins. The polymerization behaviors of BA-a/AMFB blends were investigated by using the differential scanning calorimetry (DSC), while the dynamic mechanical analysis (DMA) and thermogravimetric analysis (TGA) were used to analyze the thermomechanical and thermal properties of BA-a/AMFB copolymers [poly(BA-a/AMFB)]. Moreover, the cross-section morphologies of poly(BA-a/AMFB) were observed by scanning electron microscope (SEM). The experimental results showed that BA-a monomer has good catalytic activity for AMFB monomers during the curing process. Compared with BA-a polymer [poly(BA-a)], due to the introduction of heat-resistant fluorene ring and the increase of the crosslinking degree of copolymers, the copolymers showed higher glass transition temperature and better thermal properties. For poly(BA-a/AMFB), the T5, T10, and Yc were higher than those of poly(BA-a). With the increase of the alkyl chain length of AMFB monomers, the cross-section creases gradually changed from linear to dendritic, and the number of creases increased significantly, which indicated that the toughness of the copolymers was significantly improved.

Synthesis and Properties of Quinoxaline-Containing Benzoxazines and Polybenzoxazines

The object of this work is to prepare quinoxaline-based benzoxazines and evaluate thermal properties of their thermosets. For this object, 4,4'-(quinoxaline-2,3-diyl)diphenol (QDP)/furfurylamine-based benzoxazine (QDP-fu) and 4,4',4″,4‴-([6,6'-biquinoxaline]-2,2',3,3'-tetrayl)tetraphenol (BQTP)/furfurylamine-based benzoxazine (BQTP-fu) were prepared. The structures of QDP-fu and BQTP-fu were successfully confirmed by FTIR and ¹H and ¹³C NMR spectra. We studied the curing behavior of QDP-fu and BQTP-fu and thermal properties of their thermosets. According to DSC thermograms, QDP-fu and BQTP-fu have the attractive onset exothermic temperatures of 181 and 186 °C, respectively. The onset temperature is approximately 45 °C lower than that of a bisphenol A/furfurylamine-based benzoxazines. According to DMA TMA and TGA thermograms, the thermoset of BQTP-fu shows impressive thermal properties, with a T _g value of 418 °C, a coefficient of thermal expansion of 39 ppm/°C, a 5% decomposition temperature of 430 °C, and a char yield of 72%.

Main-chain benzoxazine precursor block copolymers

A novel strategy for one-pot preparation of block copolymers of benzoxazine precursors with polyetheramines is described.

Phosphorus-containing polymers from THPS. IV: Synthesis and properties of phosphorus-containing polybenzoxazines as a green route for recycling toxic phosphine (PH3) tail gas

A convenient route to convert the highly toxic phosphine (PH₃) tail gas into high-performance polybenzoxazines was first described in this paper. Two aliphatic polyamines, namely tris(aminomethyl)phosphine oxide and bis(aminomethyl)phenylphosphine oxide, were synthesized from tetrakis(hydroxymethyl)phosphonium sulfate (THPS), a green derivative of PH₃ tail gas. And then two novel phosphorus-containing benzoxazine monomers, tris(3,4-dihydro-2H-1,3-benzoxazin-3-yl-methyl)phosphine oxide (TBOz) and benzylbis(3,4-dihydro-2H-1,3-benzoxazin-3-yl-methyl) phosphine oxide (BBOz) were prepared by three-steps procedure. FT-IR and DSC technologies were adopted to study the thermal-initiated polymerization behaviors of two benzoxazine monomers. Thermal properties of these crosslinked polymers were studied by TGA and DMA. The results display that the polybenzoxazines (PTBOz and PBBOz) exhibite good thermal stabilities and high glass transition temperatures. The char yield of polybanzoxazine is high as 47% and indiactes that phosphorus-containing polybenzoxazines show high fire-retardancy. The surface free energies of the PTBOz and PBBOz are 37.1 and 40.4mJm^-2 by Owens two-liquid method. The dielectric properties of the PTBOz and PBBOz remaine near constant in the experimental frequency range.

A novel high performance oxazine derivative: design of tetrafunctional monomer, step-wise ring-opening polymerization, improved thermal property and broadened processing window

A novel tetrafunctional oxazine monomer containing benzoxazine and fluorene-oxazine was prepared for the first time using a Mannich condensation reaction of 2,7-dihydroxy-9,9-bis-(4-hydroxyphenyl)fluorene with paraformaldehyde and n-butylamine.

Cardanol benzoxazines – interplay of oxazine functionality (mono to tetra) and properties

Cardanol, an agrowaste – solventless synthesis and processability of benzoxazine monomers. Tailoring the polymer properties as a function of oxazine functionality in the monomers.