Carbon nanotube–polyurethane shape memory nanocomposites with low trigger temperature

Self-Organization of Polyurethane Ionomers Based on Organophosphorus-Branched Polyols

Based on organophosphorus branched polyols (AEPAs) synthesized using triethanolamine (TEOA), ortho-phosphoric acid (OPA), and polyoxyethylene glycol with MW = 400 (PEG), vapor-permeable polyurethane ionomers (AEPA-PEG-PUs) were obtained. During the synthesis of AEPAs, the reaction of the OPA etherification with polyoxyethylene glycol was studied in a wide temperature range and at different molar ratios of the starting components. It turned out that OPA simultaneously undergoes a catalytically activated etherification reaction with triethanolamine and PEG. After TEOA is fully involved in the etherification reaction, excess OPA does not react with the terminal hydroxyl groups of AEPA-PEG or the remaining amount of PEG. The ortho-phosphoric acid remaining in an unreacted state is involved in associative interactions with the phosphate ions of the AEPA. Increasing the synthesis temperature from 40 °C to 110 °C leads to an increase in OPA conversion. However, for the AEPA-PEG-PU based on AEPA-PEG obtained at 100 °C and 110 °C, ortho-phosphoric acid no longer enters into associative interactions with the phosphate ions of the AEPA. Due to the hydrophilicity of polyoxyethylene glycol, the presence of phosphate ions in the polyurethane structure, and their associative binding with the unreacted ortho-phosphoric acid, the diffusion of water molecules in polyurethanes is enhanced, and high values of vapor permeability and tensile strength were achieved.

Shape-Memory Polymers Based on Carbon Nanotube Composites

For the past two decades, researchers have been exploring the potential benefits of combining shape-memory polymers (SMP) with carbon nanotubes (CNT). By incorporating CNT as reinforcement in SMP, they have aimed to enhance the mechanical properties and improve shape fixity. However, the remarkable intrinsic properties of CNT have also opened up new paths for actuation mechanisms, including electro- and photo-thermal responses. This opens up possibilities for developing soft actuators that could lead to technological advancements in areas such as tissue engineering and soft robotics. SMP/CNT composites offer numerous advantages, including fast actuation, remote control, performance in challenging environments, complex shape deformations, and multifunctionality. This review provides an in-depth overview of the research conducted over the past few years on the production of SMP/CNT composites with both thermoset and thermoplastic matrices, with a focus on the unique contributions of CNT to the nanocomposite's response to external stimuli.

Bioinspired scaffolds based on aligned polyurethane nanofibers mimic tendon and ligament fascicles

Topographical factors of scaffolds play an important role in regulating cell functions. Although the effects of alignment topography and three-dimensional (3D) configuration of nanofibers as well as surface stiffness on cell behavior have been investigated, there are relatively few reports that attempt to understand the relationship between synergistic effects of these parameters and cell responses. Herein, the influence of biophysical and biomechanical cues of electrospun polyurethane (PU) scaffolds on mesenchymal stem cells (MSCs) activities was evaluated. To this aim, multiscale bundles were developed by rolling up the aligned electrospun mats mimicking the fascicles of tendons/ligaments and other similar tissues. Compared to mats, the 3D bundles not only maintained the desirable topographical features (i.e., fiber diameter, fiber orientation, and pore size), but also boosted tensile strength (∼40 MPa), tensile strain (∼260%), and surface stiffness (∼1.75 MPa). Alignment topography of nanofibers noticeably dictated cell elongation and a uniaxial orientation, resulting in tenogenic commitment of MSCs. MSCs seeded on the bundles expressed higher levels of tenogenic markers compared to mats. Moreover, the biomimetic bundle scaffolds improved synthesis of extracellular matrix components compared to mats. These results suggest that biophysical and biomechanical cues modulate cell-scaffold interactions, providing new insights into hierarchical scaffold design for further studies.

Three-Dimensional Printing Bioceramic Scaffolds Using Direct-Ink-Writing for Craniomaxillofacial Bone Regeneration

Defects characterized as large osseous voids in bone, in certain circumstances, are difficult to treat, requiring extensive treatments which lead to an increased financial burden, pain, and prolonged hospital stays. Grafts exist to aid in bone tissue regeneration (BTR), among which ceramic-based grafts have become increasingly popular due to their biocompatibility and resorbability. BTR using bioceramic materials such as β-tricalcium phosphate has seen tremendous progress and has been extensively used in the fabrication of biomimetic scaffolds through the three-dimensional printing (3DP) workflow. 3DP has hence revolutionized BTR by offering unparalleled potential for the creation of complex, patient, and anatomic location-specific structures. More importantly, it has enabled the production of biomimetic scaffolds with porous structures that mimic the natural extracellular matrix while allowing for cell growth-a critical factor in determining the overall success of the BTR modality. While the concept of 3DP bioceramic bone tissue scaffolds for human applications is nascent, numerous studies have highlighted its potential in restoring both form and function of critically sized defects in a wide variety of translational models. In this review, we summarize these recent advancements and present a review of the engineering principles and methodologies that are vital for using 3DP technology for craniomaxillofacial reconstructive applications. Moreover, we highlight future advances in the field of dynamic 3D printed constructs via shape-memory effect, and comment on pharmacological manipulation and bioactive molecules required to treat a wider range of boney defects.

Preparation of PLA-TPU-Nanoclay composites and characterization of their morphological, mechanical, and shape memory properties

In this study, a combination of polylactic acid polymer and thermoplastic polyurethane with the addition of nano-clay particles was used. The reason for using clay nanoparticles and their strength is the low price and availability of this material. Adding nano-clay particles to the polymer composition improves the mechanical properties of the composite as they will interact with functional groups of the polymer. The results of the FTIR spectroscopy confirmed the presence of three components in the compound indicating that no chemical reactions occurred among the three components during the compounding process. The FE-SEM images taken from the compounds showed that TPU and nano-clay particles were evenly distributed in the PLA matrix. The DMTA results were utilized to determine the transfer temperature of the compounds as well as the storage and loss modulus and the shape memory properties. The XRD spectroscopy was used to determine the crystallinity and exfoliation of the nanoparticles. The mechanical properties of the fabricated polymer compounds were determined. It was found that the sample with 3% by weight of clay nanoparticles had the highest strength, and the sample with 5 wt% of clay nanoparticles had the highest toughness among nanocomposites. According to the hardness measurement, the sample with 5% by weight of clay nanoparticles has the highest hardness amongst all prepared composites. The memory properties of the prepared nanocomposites showed a significant improvement with increasing the amount of nanoparticles. This study showed the suitability and efficiency of PLA, TPU, and clay nanoparticle melt mixing methods in achieving a relatively tough shape memory composite. At the same time, this method is also inexpensive and scalable.

Shape Memory Polymer-Based Endovascular Devices: Design Criteria and Future Perspective

Devices for the endovascular embolization of intracranial aneurysms (ICAs) face limitations related to suboptimal rates of lasting complete occlusion. Incomplete occlusion frequently leads to residual flow within the aneurysm sac, which subsequently causes aneurysm recurrence needing surgical re-operation. An emerging method for improving the rates of complete occlusion both immediately after implant and in the longer run can be the fabrication of patient-specific materials for ICA embolization. Shape memory polymers (SMPs) are materials with great potential for this application, owing to their versatile and tunable shape memory properties that can be tailored to a patient’s aneurysm geometry and flow condition. In this review, we first present the state-of-the-art endovascular devices and their limitations in providing long-term complete occlusion. Then, we present methods for the fabrication of SMPs, the most prominent actuation methods for their shape recovery, and the potential of SMPs as endovascular devices for ICA embolization. Although SMPs are a promising alternative for the patient-specific treatment of ICAs, there are still limitations that need to be addressed for their application as an effective coil-free endovascular therapy.

Recent Developments in Lignin- and Tannin-Based Non-Isocyanate Polyurethane Resins for Wood Adhesives—A Review

This review article aims to summarize the potential of using renewable natural resources, such as lignin and tannin, in the preparation of NIPUs for wood adhesives. Polyurethanes (PUs) are extremely versatile polymeric materials, which have been widely used in numerous applications, e.g., packaging, footwear, construction, the automotive industry, the lighting industry, insulation panels, bedding, furniture, metallurgy, sealants, coatings, foams, and wood adhesives. The isocyanate-based PUs exhibit strong adhesion properties, excellent flexibility, and durability, but they lack renewability. Therefore, this study focused on the development of non-isocyanate polyurethane lignin and tannin resins for wood adhesives. PUs are commercially synthesized using polyols and polyisocyanates. Isocyanates are toxic, costly, and not renewable; thus, a search of suitable alternatives in the synthesis of polyurethane resins is needed. The reaction with diamine compounds could result in NIPUs based on lignin and tannin. The research on bio-based components for PU synthesis confirmed that they have good characteristics as an alternative for the petroleum-based adhesives. The advantages of improved strength, low curing temperatures, shorter pressing times, and isocyanate-free properties were demonstrated by lignin- and tannin-based NIPUs. The elimination of isocyanate, associated with environmental and human health hazards, NIPU synthesis, and its properties and applications, including wood adhesives, are reported comprehensively in this paper. The future perspectives of NIPUs’ production and application were also outlined.

Multiwalled Carbon Nanotube Reinforced Bio-Based Benzoxazine/Epoxy Composites with NIR-Laser Stimulated Shape Memory Effects

Smart materials with light-actuated shape memory effects are developed from renewable resources in this work. Bio-based benzoxazine resin is prepared from vanillin, furfurylamine, and paraformaldehyde by utilizing the Mannich-like condensation. Vanillin-furfurylamine-containing benzoxazine resin (V-fa) is subsequently copolymerized with epoxidized castor oil (ECO). When the copolymer is reinforced with multiwalled carbon nanotubes (MWCNTs), the resulting composite exhibits shape memory effects. Molecular characteristics of V-fa resin, ECO, and V-fa/ECO copolymers are obtained from Fourier transform infrared (FT-IR) spectroscopy. Curing behavior of V-fa/ECO copolymers is investigated by differential scanning calorimetry. Dynamic mechanical properties of MWCNT reinforced V-fa/ECO composites are determined by dynamic mechanical analysis. Morphological details and distribution of MWCNTs within the copolymer matrix are characterized by transmission electron microscopy. Shape memory performances of MWCNT reinforced V-fa/ECO composites are studied by shape memory tests performed with a universal testing machine. After a significant deformation to a temporary shape, the composites can be recovered to the original shape by near-infrared (NIR) laser actuation. The shape recovery process can be stimulated at a specific site of the composite simply by focusing NIR laser to that site. The shape recovery time of the composites under NIR actuation is four times faster than the shape recovery process under conventional thermal activation. Furthermore, the composites possess good shape fixity and good shape recovery under NIR actuation.

Reconfigurable Shape Memory and Self-Welding Properties of Epoxy Phenolic Novolac/Cashew Nut Shell Liquid Composites Reinforced with Carbon Nanotubes

Conventional shape memory polymers (SMPs) can memorize their permanent shapes. However, these SMPs cannot reconfigure their original shape to obtain a desirable geometry owing to permanent chemically or physically crosslinked networks. To overcome this limitation, novel SMPs that can be reconfigured via bond exchange reactions (BERs) have been developed. In this study, polymer composites consisting of epoxy phenolic novolac (EPN) and bio-based cashew nut shell liquid (CNSL) reinforced by multi-walled carbon nanotubes (CNTs) were prepared. The obtained composites exhibited shape memory and self-welding properties, and their shapes could be reconfigured via BERs. Their shape memory mechanisms were investigated using variable-temperature Fourier transform infrared spectroscopy and dynamic mechanical analysis. The EPN/CNSL composite containing 0.3 wt % CNTs showed the highest shape fixity and shape recovery ratio. Furthermore, shape memory behavior induced by irradiation of near-infrared (NIR) light was also observed. All samples showed high shape recovery ratios of nearly 100% over five cycles, and increasing the CNT content shortened the recovery time remarkably. The ability of shape reconfiguration and stress relaxation affected the photo-induced shape memory properties of reshaped samples. Additionally, the self-welding properties were also influenced by stress relaxation. The hindrance of stress relaxation caused by the CNTs resulted in a decrease in adhesive fracture energy (Gc). However, the Gc values of EPN/CNSL composites were comparable to those of epoxy vitrimers. These results revealed that the material design concepts of thermal- and photo-induced shape memory, shape reconfiguration, and self-welding were combined in the EPN/CNSL composites, which could be feasible method for advanced smart material applications.

Fabrication of short glass fiber reinforced phenol-formaldehyde-lignin and polyurethane-based composite foam: mechanical, friability, and shape memory studies

In this research effort, phenol-formaldehyde-lignin (PFL) resin was prepared using phenol, formaldehyde, and lignin via a simple approach. The PFL-polyurethane (PFL-PU) was prepared using PU prepolymer and PFL resin. The blend components were then foamed via addition of Tween 80 surfactant and n-pentane as the blowing agent. Short glass fiber was reinforced in the blend sample to attain high performance composite foams. The composite foams were characterized for structure, morphology, stress-strain behavior, friability tests, and shape memory characteristics. Scanning electron microscopy showed a layered, porous, and distorted hexagonal shaped foam structure. The cell size ranges from 10 to 20 μm for PFL-PU-short glass fiber (SGF) Foam with 10–20 wt.% fiber loading. PFL-PU Foam had compression strength and strain of 48.3 MPa and 48.2%. The PFL-PU-SGF 1–20 Foam showed increase in strength from 55.1 to 101.7 MPa and decrease in strain from 57.8% to 35.8% due to filler addition. At temperature above Tg (130°C), the strain was increased up to 45.11%. The shape fixity was improved up to the addition of 10 wt.% filler where the value of 92.1% was achieved with shape recovery of 95%.

A shape memory polyurethane based ionic polymer–carbon nanotube composite

The blocking force of 25% GO–IPU is 5 times that of neat IPU.

Flexible and wrinkle-free electrode fabricated with polyurethane binder for lithium-ion batteries

Flexible and wrinkle-free electrodes for lithium-ion batteries (LIBs) have been developed by using polyurethane as a binder. The electrodes provide LIBs with robust mechanical properties and good electrochemical performances along with MWNT.

Enhancement in Mechanical and Shape Memory Properties for Liquid Crystalline Polyurethane Strengthened by Graphene Oxide

Conventional shape memory polymers suffer the drawbacks of low thermal stability, low strength, and low shape recovery speed. In this study, main-chain liquid crystalline polyurethane (LCPU) that contains polar groups was synthesized. Graphene oxide (GO)/LCPU composite was fabricated using the solution casting method. The tensile strength of GO/LCPU was 1.78 times that of neat LCPU. In addition, shape recovery speed was extensively improved. The average recovery rate of sample with 20 wt % GO loading was 9.2°/s, much faster than that of LCPU of 2.6°/s. The enhancement in mechanical property and shape memory behavior could be attributed to the structure of LCPU and GO, which enhanced the interfacial interactions between GO and LCPU.

Design of Poly(L-lactide)-Poly(ethylene glycol) Copolymer with Light-Induced Shape-Memory Effect Triggered by Pendant Anthracene Groups

A novel light-induced shape-memory material based on poly(l-lactide)-poly(ethylene glycol) copolymer is developed successfully by dangling the photoresponsive anthracene group on the PEG soft segment selectively. For synthesis strategy, the preprepared photoresponsive monomer N,N-bis(2-hydroxyethyl)-9-anthracene-methanamine (BHEAA) is first embedded into PEG chains; then, we couple this anthracene-functionalized PEG precursor with PLA precursor to result in PLA-PEG-A copolymer. The composition of target product can be well-defined by simply adjusting the feed ratio. The chemical structures of intermediate and final products are confirmed by (1)H NMR. Differential scanning calorimetry analysis of material reveals that the PEG soft segment became noncrystallizable when 4% or more BHEAA is introduced, and this feature is beneficial to the mobility of anthracene groups in polymer matrix. The static tensile tests show that the samples exhibit rubberlike mechanical properties except for the PLA-dominant one. The reversibility of [4 + 4] cycloaddition reaction between pendant anthracene groups in PLA-PEG-A film is demonstrated by UV-vis. Eventually, the light-induced shape-memory effect (LSME) is successfully realized in PLA-PEG-A. The results of cyclic photomechanical tests also reveal that the content of PLA hard segment as well as photosensitive anthracene moieties plays a crucial role in LSME.

Polyurethane types, synthesis and applications – a review

Polyurethanes (PUs) are a class of versatile materials with great potential for use in different applications, especially based on their structure–property relationships.

Temperature-Responsive Tensile Actuator Based on Multi-walled Carbon Nanotube Yarn

Many temperature indicators or sensors show color changes for materials used in food and medical fields. However, they are not helpful for a color-blind person or children who lack judgment. In this paper, we introduce simply fabricated and more useful low-temperature indicator (~30 °C) for devices that actuates using paraffin-infiltrated multi-walled carbon nanotube (MWCNT) coiled yarn. The density difference of MWCNT yarn provides large strain (~330 %) when heat causes the melted polymer to move. Furthermore, the MWCNT yarn decreases the melting point of paraffin. These properties allow control of the actuating temperature. In addition, mechanical strength was enhanced by MWCNT than previously reported temperature-responsive actuators based on shape memory polymers. This simply fabricated temperature indicator can be applied in latching devices for medical and biological fields.

Shape memory effect on the formation of oxazoline and triazine rings of BCC/DGEBA copolymer

The development of shape memory polymer by the copolymerization of 1,3-bis(4-cyanatophenyl) cyclohexane cyanate ester and DGEBA through the formation of oxazoline and triazine ring without using any external flexibilizer/plasticizer.

Improved shape memory performance of star-shaped POSS-polylactide based polyurethanes (POSS-PLAUs)

Star-shaped POSS-polylactide based polyurethanes with improved shape fixity ratios (above 99%) and shape recovery ratios (around 84%) are presented.

Thermal and electroactive shape memory behaviors of poly(l-lactide)/thermoplastic polyurethane blend induced by carbon nanotubes

Selectively located CNTs endowed the PLLA/TPU/CNT blend composites with good shape memory behaviors.