Property profile of poly(urethane urea) dispersions containing dimer fatty acid-, sugar- and amino acid-based building blocks

Sustainable cycloaliphatic polyurethanes: from synthesis to applications

Polyurethanes (PUs) are a versatile and major polymer family, mainly produced via polyaddition between polyols and polyisocyanates. A large variety of fossil-based building blocks is commonly used to develop a wide range of macromolecular architectures with specific properties. Due to environmental concerns, legislation, rarefaction of some petrol fractions and price fluctuation, sustainable feedstocks are attracting significant attention, e.g., plastic waste and biobased resources from biomass. Consequently, various sustainable building blocks are available to develop new renewable macromolecular architectures such as aromatics, linear aliphatics and cycloaliphatics. Meanwhile, the relationship between the chemical structures of these building blocks and properties of the final PUs can be determined. For instance, aromatic building blocks are remarkable to endow materials with rigidity, hydrophobicity, fire resistance, chemical and thermal stability, whereas acyclic aliphatics endow them with oxidation and UV light resistance, flexibility and transparency. Cycloaliphatics are very interesting as they combine most of the advantages of linear aliphatic and aromatic compounds. This original and unique review presents a comprehensive overview of the synthesis of sustainable cycloaliphatic PUs using various renewable products such as biobased terpenes, carbohydrates, fatty acids and cholesterol and/or plastic waste. Herein, we summarize the chemical modification of the main sustainable cycloaliphatic feedstocks, synthesis of PUs using these building blocks and their corresponding properties and subsequently present their major applications in hot-topic fields, including building, transportation, packaging and biomedicine.

"Built to Last": Plant-based Eco-friendly Durable Antibacterial Coatings

The demand for effective and long-term durable antibacterial surfaces has been ever-growing in the past decades. A wide variety of long-lasting antibacterial surfaces developed from release-killing, active-killing, and anti-fouling strategies have demonstrated the desired effectiveness and durability so far. Most of these successful designs were developed from toxic and fossil-based materials, which failed to comply with the green design criteria. Furthermore, the longevity of these surfaces remained an unaddressed challenge. Herein, we present a disruptive paradigm that emphasizes both eco-friendliness and long-lasting antibacterial properties. A bio-based active-killing essential oil, namely carvacrol, and nonfouling carboxybetaine zwitterionic moieties were combined and incorporated into a highly bio-based polyurethane (BPU). The long-lasting active-killing property for this antibacterial BPU coating was enabled through the extended release of the bounded carvacrol via hydrolysis in an aqueous environment and compared to unbound carvacrol by liquid infusion. Also, the release of carvacrol generates zwitterionic moieties to prevent further bacterial attachment at the release site, resulting in a "kill and defend" synergistic antibacterial function in the BPU. The kinetics of the extended-release property were investigated and compared with unbound carvacrol BPU coatings; unbound carvacrol infused into BPU was quickly exhausted after 2 days of immersion in water, while the extended-release surface exhibited a nearly constant release rate of ∼128 ng cm^-2 h^-1 even after 45 days. The in vitro antibacterial efficiency of the BPUs was quantitatively evaluated using the modified ISO standard for cross-laboratory comparison. As a result, approximately 98.9 and 98.7% of Escherichia coli and Staphylococcus aureus were eliminated from the coating surfaces, and only a negligible variance in the antibacterial efficiency was observed after 5 cycles of test. The feasibility for practical application was also demonstrated by challenging the BPU coatings in everyday settings. This "built-to-last" design theory provided insights for future development of greener antibacterial coatings with long-term performance.

Advances in Waterborne Polyurethane and Polyurethane-Urea Dispersions and Their Eco-friendly Derivatives: A Review

Polyurethanes and polyurethane-ureas, particularly their water-based dispersions, have gained relevance as an extremely versatile area based on environmentally friendly approaches. The evolution of their synthesis methods, and the nature of the reactants (or compounds involved in the process) towards increasingly sustainable pathways, has positioned these dispersions as a relevant and essential product for diverse application frameworks. Therefore, in this work, it is intended to show the progress in the field of polyurethane and polyurethane-urea dispersions over decades, since their initial synthesis approaches. Thus, the review covers from the basic concepts of polyurethane chemistry to the evolution of the dispersion's preparation strategies. Moreover, an analysis of the recent trends of using renewable reactants and enhanced green strategies, including the current legislation, directed to limit the toxicity and potentiate the sustainability of dispersions, is described. The review also highlights the strengths of the dispersions added with diverse renewable additives, namely, cellulose, starch or chitosan, providing some noteworthy results. Similarly, dispersion's potential to be processed by diverse methods is shown, evidencing, with different examples, their suitability in a variety of scenarios, outstanding their versatility even for high requirement applications.

Green Polyurethanes from Renewable Isocyanates and Biobased White Dextrins

Polyurethanes (PUs) are an important class of polymers due to their low density and thermal conductivity combined with their interesting mechanical properties—they are extensively used as thermal and sound insulators, as well as structural and comfort materials. Despite the broad range of applications, the production of PUs is still highly petroleum-dependent. The use of carbohydrates in PU synthesis has not yet been studied extensively, even though, as multihydroxyl compounds, they can easily serve as crosslinkers in PU synthesis. Partially or potentially biobased di-, tri- or poly-isocyanates can further be used to increase the renewable content of PUs. In our research, PU films could be easily produced using two bio-based isocyanates—ethyl ester L-lysine diisocyanate (LLDI] and ethyl ester l-lysine triisocyanate (LLTI)—, one commercial isocyanate—isophorone diisocyanate (IPDI), and a bio-based white dextrin (AVEDEX W80) as a crosslinker. The thermal and mechanical properties are evaluated and compared as well as the stability against solvents.

Synthesis of waterborne polyurethane-urea dispersions with chain extension step in homogeneous and heterogeneous media

HYPOTHESIS

The possibility of tailoring the final properties of environmentally friendly waterborne polyurethane and polyurethane-urea dispersions and the films they produce makes them attractive for a wide range of applications. Both the reagents content and the synthesis route contribute to the observed final properties.

EXPERIMENTS

A series of polyurethane-urea and polyurethane aqueous dispersions were synthesized using 1,2-ethanediamine and/or 1,4-butanediol as chain extenders. The diamine content was varied from 0 to 4.5wt%. Its addition was carried out either by the classical heterogeneous reaction medium (after phase inversion step), or else by the alternative homogeneous medium (prior to dispersion formation). Dispersions as well as films prepared from dispersions have been later extensively characterized.

FINDINGS

1,2-Ethanediamine addition in heterogeneous medium leads to dispersions with high particle sizes and broad distributions whereas in homogeneous medium, lower particle sizes and narrow distributions were observed, thus leading to higher uniformity and cohesiveness among particles during film formation. Thereby, stress transfer is favored adding the diamine in a homogeneous medium; and thus the obtained films presented quite higher stress and modulus values. Furthermore, the higher uniformity of films tends to hinder water molecules transport through the film, resulting, in general, in a lower water absorption capacity.

Quantitative analysis of cyclic dimer fatty acid content in the dimerization product by proton NMR spectroscopy

In this work, (1)H NMR is utilized for the quantitative analysis of a specific cyclic dimer fatty acid in a dimer acid mixture using the pseudo-standard material of mesitylene on the basis of its structural similarity. Mesitylene and cyclic dimer acid levels were determined using the signal of the proton on the cyclic ring (δ=6.8) referenced to the signal of maleic acid (δ=6.2). The content of the cyclic dimer fatty acid was successfully determined through the standard curve of mesitylene and the reported equation. Using the linearity of the mesitylene curve, the cyclic dimer fatty acid in the oil mixture was quantified. The results suggest that the proposed method can be used to quantify cyclic compounds in mixtures to optimize the dimerization process.