Epoxy toughening via formation of polyisoprene nanophases with amphiphilic diblock copolymer

Dissipative Particle Dynamics Simulation for Reaction-Induced Phase Separation of Thermoset/Thermoplastic Blends

Reaction-induced phase separation occurs during the curing reaction when a thermoplastic resin is dissolved in a thermoset resin, which enables toughening of the thermoset resin. As resin properties vary significantly depending on the morphology of the phase-separated structure, controlling the morphology formation is of critical importance. Reaction-induced phase separation is a phenomenon that ranges from the chemical reaction scale to the mesoscale dynamics of polymer molecules. In this study, we performed curing simulations using dissipative particle dynamics (DPD) coupled with a reaction model to reproduce reaction-induced phase separation. The curing reaction properties of the thermoset resin were determined by ab initio quantum chemical calculations, and the DPD parameters were determined by all-atom molecular dynamics simulations. This enabled mesoscopic simulations, including reactions that reflect the intrinsic material properties. The effects of the thermoplastic resin concentration, molecular weight, and curing conditions on the phase-separation morphology were evaluated, and the cure shrinkage and stiffness of each cured resin were confirmed to be consistent with the experimental trends. Furthermore, the local strain field under tensile deformation was visualized, and the inhomogeneous strain field caused by the phase-separated structures of two resins with different stiffnesses was revealed. These results can aid in understanding the toughening properties of thermoplastic additives at the molecular level.

Toughening of epoxy thermosets by self-assembled nanostructures of amphiphilic comb-like random copolymers

Amphiphilic comb-like random copolymers synthesized from poly(ethylene glycol) methyl ether methacrylate (PEGMMA) and stearyl methacrylate (SMA) with PEGMMA contents ranging between 30 wt% and 25 wt% were demonstrated to self-assemble into various well-defined nanostructures, including spherical micelles, wormlike micelles, and vesicle-like nanodomains, in anhydride-cured epoxy thermosets. In addition, the polymer blends of the comb-like random copolymer and poly(stearyl methacrylate) were prepared and incorporated into epoxy thermosets to form irregularly shaped nanodomains. Our research findings indicate that both the comb-like random copolymers and polymer blends are suitable as toughening modifiers for epoxy. When added at a concentration of 5 wt%, both types of modifiers lead to substantial improvements in the tensile toughness (>289%) and fracture toughness of epoxy thermosets, with minor reductions in their elastic modulus (<16%) and glass transition temperature (<6.1 °C). The fracture toughness evaluated in terms of the critical stress intensity factor (KIC) and the strain energy release rate (GIC) increased by more than 67% and 131% for the modified epoxy thermosets containing comb-like random copolymers.

Carbon Nanotube Reinforced Poly(ε-caprolactone)/Epoxy Blends for Superior Mechanical and Self-Sensing Performance in Multiscale Glass Fiber Composites

In this paper, a novel carbon nanotube (CNT) polycaprolactone (PCL), epoxy, and glass fiber (GF) composite is reported. Here, the nanoreinforced composites show a flexural strength increase of around 30%, whereas the interlaminar shear strength increases by 10-15% in comparison to unenhanced samples. This occurs because the addition of the CNTs induces a better PCL/epoxy/GF interaction. Furthermore, the nanoparticles also give novel functionalities to the multiscale composite, such as strain and damage monitoring. Here, the electrical response of the tensile- and compressive-subjected faces was simultaneously measured during flexural tests as well as the transverse conductivity in interlaminar tests, showing an exceptional capability for damage detection. Moreover, it was observed that the electrical sensitivity increases with PCL content due to a higher efficiency of the dispersion process that promotes the creation of a more uniform electrical network.

Investigation of Azobenzene Photoisomerization Effect on Morphologies and Properties of Nanostructured Thermosets Involving Epoxy and a Diblock Copolymer

This work highlights the effect of azobenzene photoisomerization on the morphologies and properties of the nanostructured thermosets involving epoxy and a diblock copolymer. First, a diblock copolymer composed of poly(ethylene oxide) (PEO) and poly(6-(4-(4-cyanophenylazo)phenoxy)hexyl methacrylate) (PCPHM) was synthesized, and this diblock copolymer was composed of an epoxy-philic block (i.e., PEO) and an azobenzene moiety-beating block (viz., PCPHM). This diblock copolymer was introduced into epoxy to obtain the nanostructured thermosets via reaction-induced microphase separation approach. To control the configuration of azobenzene moieties of the PCPHM block, the curing reactions were performed in the absence and/or presence of ultraviolet (UV) irradiation, respectively. It was found that, without UV irradiation, the PCPHM microdomains were generated with the trans isomers of azobenzene. Under UV irradiation, however, the PCPHM microdomains were formed with the cis configuration of azobenzene moieties. The ultraviolet-visible light (UV-vis) spectroscopy showed that the trans and cis configurations of azobenzene moieties were significantly fixed with the occurrence of curing reactions. The photoluminescent measurements showed that the nanostructured thermosets with trans-azobenzene moieties can emit fluorescence, which was in sharp contrast to those with cis-azobenzene moieties. The results of small-angle X-ray and atomic force microscopy showed that the nanostructured thermosets with trans and cis isomers of azobenzene moieties had quite different morphologies. It was found that the sizes of the PCPHM microdomains with cis configuration of azobenzene moieties were significantly larger than those with trans configuration. The difference in configuration of azobenzene moieties also resulted in the difference in glass-transition temperatures and dielectric properties of the materials. The results suggest a new approach to modulate the morphologies and physical properties of the nanostructured thermosets by means of photoisomerization of azobenzene moieties.

Fluorescence Enhancement Induced by Curing Reaction in Nanostructured Epoxy Thermosets Containing a Diblock Copolymer

In this work, a novel curing-induced fluorescence (FL) enhancement phenomenon in the nanostructuring process of epoxy thermosets was investigated. Toward this end, a diblock copolymer composed of poly(ethylene oxide) and poly(((4-vinylphenyl)ethene-1,1,2-triyl)tribenzene) (PTPEE) blocks was introduced into epoxy thermosets. Before curing reaction, the mixtures of epoxy precursors with the diblock copolymer only emitted feeble FL under ultra-visible (UV) irradiation. However, photoluminescence was significantly enhanced after the curing reaction was carried out. It was found that the novel FL enhancement phenomenon resulted from the aggregation-induced emission behavior of PTPEE blocks, which was triggered by curing reaction. In the nanostructured thermosets, the fluorophore blocks (viz. PTPEE) of this diblock copolymer were segregated into aggregates, that is, a reaction-induced microphase separation occurred. Owing to the generation of PTPEE microdomains, the epoxy nanocomposites significantly displayed the enhanced dielectric constants due to the promoted contribution from electron polarizations via π-π conjugation in the materials.