Synthesis of mechanically strong waterborne poly(urethane-urea)s capable of self-healing at elevated temperatures

The Post-Curing of Waterborne Polyurethane-Acrylate Composite Latex with the Dynamic Disulfide-Bearing Crosslinking Agent

The development of a dynamic network for commodity polymer systems via feasible methods has been explored in the context of a society-wide focus on the environment and sustainability. Herein, we demonstrate an adaptive post-curing method used to build a self-healable network of waterborne polyurethane-acrylate (WPUA) composite latex. The composite latex was synthesized via the miniemulsion polymerization of acrylates in the dispersion of waterborne polyurethane (PU), with commercial acetoacetoxyethyl methacrylate (AAEM) serving as the functional monomer. Then, a dynamic disulfide (S-S)-bearing diamine was applied as the crosslinking agent for the post-curing of the hybrid latex via keto-amine condensation, which occurred during the evaporation of water for film formation. It was revealed that the microphase separation in the hybrid films was suppressed by the post-curing network. The mechanical performance exhibited a high reliability as regards the contents of the crosslinking agents. The reversible exchange of S-S bonds meant that the film displayed associative covalent-adaptive networks in the range of medium temperature in stress relaxation tests, and ≥95% recovery in both the stress and the strain was achieved after the cut-off films were self-healed at 70 °C for 2 h. The rebuilding of the network was also illustrated by the >80% recovery in the elongation at break of the films after three crushing-hot pressing cycles. These findings offer valuable insights, not only endowing the traditional WPUA with self-healing and reprocessing properties, but broadening the field of study of dynamic networks to polymer hybrid latex.

Challenge for Trade-Off Relationship between the Mechanical Property and Healing Efficiency of Self-Healable Polyimide

Polyimide is actively applied in various industrial fields because of its strong mechanical properties, owing to the interactions between the polymer chains. Fully aromatic imide structures exhibit high glass-transition temperatures due to the strong interactions between their chains, which hinder chain mobility. Therefore, preparing a material that exhibits self-healing at a low temperature of ≤100 °C and good mechanical properties is challenging. Thus, we prepared imides with four-component semiaromatic structures by adjusting the contents of 4,4'-(hexafluoroisopropylidene)diphthalic anhydride and 4,4'-(4,4'-isopropylidenediphenoxy)bis(phthalic anhydride) to yield four-component self-healable colorless polyimides (f-SH-CPIs) with novel structures, flexibilities, good mechanical properties, and low healing temperatures. The flexibilities and distances between the polymer chains, as the basis of the trade-off relationship between the mechanical properties and healing efficiency, were controlled. These materials may be used as substrates in wearable devices and multilayer insulation that may protect from space dust, cosmic rays, and satellite fragments.

Tough, Photoluminescent, Self-Healing Waterborne Polyurethane Elastomers Resulting from Synergistic Action of Multiple Dynamic Bonds

Polymers that integrate multiple functions into one system broaden the application range of materials, but it remains a great challenge to obtain polymer materials with simultaneously high strength, high toughness, and high self-healing rate. In this work, we prepared waterborne polyurethane (WPU) elastomers using Schiff bases containing disulfide and acylhydrazone bonds (PD) as chain extenders. Acylhydrazone forming a hydrogen bond not only acts as a physical cross-linking point, which promotes the microphase separation of polyurethane to increase the thermal stability, tensile strength, and toughness of the elastomer, but also serves as a "clip" to integrate various dynamic bonds together to synergistically reduce the activation energy of the polymer chain movement and endow the molecular chain with faster fluidity. Therefore, WPU-PD exhibits excellent mechanical properties at room temperature, such as a tensile strength and a fracture energy of 25.91 MPa and 121.66 kJ m^-2, respectively, and a high self-healing efficiency of 93.7% in a short time under moderate heating conditions. In addition, the photoluminescence property of WPU-PD enables us to track its self-healing process by monitoring change of the fluorescence intensity at the cracks, which helps to avoid the accumulation of cracks and improve the reliability of the elastomer. This self-healing polyurethane has a great potential application value in optical anticounterfeiting, flexible electronics devices, functional automobile protective films, and so on.

Achievement of Both Mechanical Properties and Intrinsic Self-Healing under Body Temperature in Polyurethane Elastomers: A Synthesis Strategy from Waterborne Polymers

Inspired by the growing demand for smart and environmentally friendly polymer materials, we employed 2,2'-disulfanediyldianiline (22DTDA) as a chain extender to synthesize a waterborne polyurethane (WPUR). Due to the ortho-substituted structure of the aromatic disulfide, the urea moieties formed a unique microphase structure in the WPUR, its mechanical strength was enhanced more 180 times relative to that of the material prepared without 22DTDA, and excellent self-healing abilities at body temperature in air or under ultrasound in water were obtained. If the self-healing process was carried out at 37 °C, 50 °C or under ultrasound, the ultimate tensile strength and elongation at break of the healed film could reach 13.8 MPa and 1150%, 15.4 MPa and 1215%, or 16 MPa and 1056%, respectively. Moreover, the WPUR films could be re-healed at the same fracture location over three cutting-healing cycles, and the recovery rates of the tensile strength and elongation at break remained almost constant throughout these cycles.

Water-based non-isocyanate polyurethane-ureas (NIPUUs)

This review aims at discussing the achievements and the remaining challenges in the development of water-soluble NIPUUs, NIPUUs-based hydrogels and water-borne NIPUU dispersions.

Synthesis and Characterization of Healable Waterborne Polyurethanes with Cystamine Chain Extenders

In this study, environmentally friendly, self-healing waterborne polyurethanes (WPUs) were prepared based on the disulfide metathesis reaction in cystamine. The cystamine acted as a chain extender in the WPU film, which showed a high mechanical strength of 19.1 MPa. The possibility of self-healing reaction was simultaneously modeled via liquid chromatography–mass spectrometry (LC-MS). WPU was confirmed to self-heal a surface crack thermally after a scratch test, and the efficiency was measured by comparing the mechanical properties before and after a cut-and-healing test. In addition, the disulfide-thiol exchange reaction was confirmed to occur in WPU with cystamine as a chain extender and 2-mercaptoethanol. Hot press tests confirmed the possibility of reprocessing the WPU. The WPU incorporating disulfide groups showed great potential as a smart self-healing material.

The journey of self-healing and shape memory polyurethanes from bench to translational research

In this critical review, we have enlisted a comprehensive summary of different approaches that have been used over the past decade to synthesize self-healing polyurethanes including “close then heal” and “shape memory assisted self-healing” concept.