Coating layer preparation with mixed vegetable oil and nutrient release regulation of fertilizer

Green construction and release mechanism of lignin-based double-layer coated urea

BACKGROUND

Lignin played an important role in the establishment of coated fertilizers coating material as a substitute for petrochemical raw materials. However, so far, the lignin-based coated fertilizers was limited in only the poor slow-release performance. To achieve good slow-release performance of lignin-based coated fertilizers, hydrophilic of lignin need to be resolved to establish an green and better controllable lignin-based coated fertilizers.

RESULTS

In the study, a novel green double layer coating with lignin-based polyurethane (LPU) as the inner coating and epoxy resin (EP) as the outer coating was effectively constructed for coated urea. Fourier transform infrared spectra confirmed that lignin and polycaprolactone diol successfully reacted with Hexamethylene diisocyanate. The loss weight and water contact angle (WCA, 75.6-63.6°) of the LPUs decreased with the increased lignin content. The average particle hardness of the lignin-based double-layer coated urea (LDCU) first increased from 58.1 N (lignin of 30%) to 67.0 N (lignin of 60%), but then decreased to 62.3 N (lignin of 70%). The release longevity of the coated urea was closely related to the preparation parameters of the coating material. The optimal cumulative nutrient release rate (79.4%) of LDCU was obtained (lignin of 50%, -CNO/-OH molar ratios of 1.15, EP of 35%, and coating ratio of 5%). The aggregates of hydrone on the LDCU caused the dissolution and swelling of nutrients, and then the diffusion of nutrients through the concentration gradient.

CONCLUSIONS

A though the nutrient release of the LDCUs was affected by many factors, the successful development of the LDCUs will help improve the rapid development of the coated fertilizer industry.

Reduced nutrient release and greenhouse gas emissions of lignin-based coated urea by synergy of carbon black and polysiloxane

An advanced hydrophobic lignin-based polyurethane coated urea (HLPCU) was successfully developed by synergy of carbon black (CB) and polysiloxane. In this work, CB and polysiloxane were employed to modify the liquefied lignin-based polyurethane (LLPU) and improve it's the hydrophobicity. The effects of polysiloxane contents and coating rates on the nutrient release of HLPCU were thoroughly investigated. The lignin was degraded into polyol with a low molecular weight. FT-IR, XPS and EDX results confirmed that polysiloxane was grafted to the LLPU. The water contact angle (WCA) of the HLPUs (89.39°-98.68°) gradually increased as the polysiloxane content rose (5 %-15 %). However, when the polysiloxane content further increased to 20 %, the WCA of the HLPUs rapidly declined (90.82°). A proper amount of polysiloxane molecules could increase thermo-physical properties of LLPU. The almost no pores were observed on the section micrograph of the HLPCU obtained by synergy of CB and polysiloxane. Synergy between CB and polysiloxane could significantly improve hydrophobicity and then enhance N release longevity of HLPCU (polysiloxane content of 15 %, coating rates of 7 %) up to 44 days. Compared to traditional urea, HLPCU could improve total N use efficiency the cabbage. The HLPCU and HLPCU85 treatments (15 % weight loss with fertilization) reduced the greenhouse effect of N₂O, CO₂ and CH₄ and finally reduced GWP, especially for HLPCU85 treatment. This work will supply an advanced approach and process technology for progress of HLPCU and sustainable agriculture.

Improvement of bio-based polyurethane and its optimal application in controlled release fertilizer

In the past decades, polyurethane has emerged as a new material that has been widely developed and applied in coated controlled release fertilizers (CRFs). Particularly in recent years, the excessive consumption of petroleum resources and increasing demand for sustainable development have resulted in considerable interest in bio-based polyurethane coated controlled-release fertilizers. This review article focuses on the application and progress of environmentally friendly bio-based materials in the polyurethane-coated CRF industry. We also explore prospects for the green and sustainable development of coated CRFs. Using animal and plant oils, starch, lignin, and cellulose as raw materials, polyols can be produced by physical, chemical, and biological means to replace petroleum-based materials and polyurethane film coating for CRFs can be prepared. Various modifications can also improve the hydrophobicity and degradability of polyurethane film. A growing body of research on bio-based polyurethane has revealed its great potential in the production and application of coated CRFs. The purpose of this review is to highlight the practicality of bio-based materials in the application of polyurethane-coated CRFs and to clarify their current limitations.

Characteristics and preparation of oil-coated fertilizers: A review

As the slow-release fertilizer, oil-coated fertilizer can not only slow down the nutrients loss, but also have outstanding advantages in controlling the nutrients release. Based on a large number of literature, this paper systematically investigated the composition, classification, properties and preparation of oil-coated fertilizers, summarizes the challenges faced by the oil-coated fertilizers and offers a few suggestions for the future research. Through literature research, some important conclusions were found: (1) Oil-coated fertilizers are generally composed of core fertilizers and coated oil layers, and some have active interlayers. (2) Vegetable oils has the characteristics of easy degradation, water resistance and impact resistance, and the nutrient release curves of vegetable oil coated fertilizer in soil and still water are "S" type. (3) The modified polyurethane exhibits good compatibility with urea, and can control the release of N in a long period of time, which is 30 days longer than the N release life of ordinary polyurethane-coated fertilizers. (4) Oil-coated fertilizers can reduce the loss of N by slowing down the hydrolysis rate of urea and the nitrification from NH₄⁺ to NO₃^-, which reduces the N₂O release by 70-80% compared to the uncoated fertilizers. Moreover, the paper also proposes a new preparation method of oil-coated material.

Bio-based polyurethane nanocomposite thin coatings from two comparable POSS with eight same vertex groups for controlled release urea

Nanocomposite modification has attracted much attention in improving properties of bio-based polymer coating material for coated fertilizer. Herein two comparable polyhedral oligomeric silsesquioxanes (POSS), with eight poly(ethylene glycol) (PEG) and octaphenyl groups attached to the cage, respectively, were successfully incorporated into thin castor oil-based polyurethane coatings via in-situ polymerization on the urea surface. The nanostructure coatings are environmentally friendly, easy to prepare, and property-tunable. The results show that the vertex group of POSS had a pronounced influence on dispersion level and interaction between polyurethane and POSS that well-tuned the release pattern and period of coated urea, even at the coating rate as low as of 2 wt%. The liquid POSS with long and flexible PEG groups had better compatibility and dispersibility in polyurethane matrix than the solid POSS with rigid octaphenyl groups, as evidenced by SEM/EDS. The unique properties were resulted from the different extents of physical crosslinkings. This modification of bio-based polyurethane coating with POSS provided an alternative method of regulating and controlling the properties of coated fertilizer.