Evolution of cake batter bubble structure and rheology during planetary mixing

Application of CO2 Gas Hydrates as Leavening Agents in Black-and-White Cookies

In this unprecedented study, the application of CO₂ gas hydrates (GH) as a leavening agent to produce black-and-white cookies by replacing ammonium bicarbonate is investigated. Ammonium bicarbonate, the principal leavening ingredient in black-and-white cookies, has been linked to the creation of a carcinogenic substance known as acrylamide. Three distinct GH concentrations, 20%, 40%, and 50%, were utilized to determine the necessary amount to obtain a good leavening effect. However, the abrupt reduction in temperature brought on by the addition of GH had an inadmissible effect on the cookie dough. Consequently, an innovative kneading method carried out in a closed mixing unit at a high temperature was developed. The specific volume of the cookies when employing 50% GH as a baking agent was more than half that produced when using ammonium bicarbonate. In the cookies with GH, the springiness and hardness, which are the quality-determining textural characteristics of the pastry, remained within an acceptable range. The amount of acrylamide was reduced from 24.8 µg/Kg to around 18 µg/Kg by this research. Therefore, the presented study demonstrates the possibility of using CO₂ GH as a leavening agent in black-and-white cookies and in other products for a healthier future.

Ultrasonic Wave Mode-Based Application for Contactless Density Measurement of Highly Aerated Batters

An ultrasonic wave mode-based method for density measurement in highly foamed batters was developed. Therefore, a non-contact ultrasonic sensor system was designed to generate signals for batch-wise processes. An ultrasonic sensor, containing a piezoelectric ceramic at the fundamental longitudinal frequency of 2 MHz, was used to take impedance measurements in pulse-echo mode. The ultrasonic signals were processed and analysed wave-mode wise, using a feature-driven approach. The measurements were carried out for different mixing times within a container, with the attached ultrasonic sensor. Within the biscuit batter, the change to the ultrasonic signals caused by density changes during the batter-mixing process was monitored (R² = 0.96). The density range detected by the sensor ranges between 500 g/L and 1000 g/L. The ultrasonic sensor system developed also shows a reasonable level of accuracy for the measurements of biscuit batter variations (R² > 0.94). The main benefit of this novel technique, which comprises multiple wave modes for signal features and combines these features with the relevant process parameters, leads to a more robust system as regards to multiple interference factors.

Rheology of three-phase suspensions determined via dam-break experiments

Three-phase suspensions, of liquid that suspends dispersed solid particles and gas bubbles, are common in both natural and industrial settings. Their rheology is poorly constrained, particularly for high total suspended fractions (≳0.5). We use a dam-break consistometer to characterize the rheology of suspensions of (Newtonian) corn syrup, plastic particles and CO 2 bubbles. The study is motivated by a desire to understand the rheology of magma and lava. Our experiments are scaled to the volcanic system: they are conducted in the non-Brownian, non-inertial regime; bubble capillary number is varied across unity; and bubble and particle fractions are 0 ≤  ϕ gas  ≤ 0.82 and 0 ≤  ϕ solid  ≤ 0.37, respectively. We measure flow-front velocity and invert for a Herschel–Bulkley rheology model as a function of ϕ gas , ϕ solid , and the capillary number. We find a stronger increase in relative viscosity with increasing ϕ gas in the low to intermediate capillary number regime than predicted by existing theory, and find both shear-thinning and shear-thickening effects, depending on the capillary number. We apply our model to the existing community code for lava flow emplacement, PyFLOWGO, and predict increased viscosity and decreased velocity compared with current rheological models, suggesting existing models may not adequately account for the role of bubbles in stiffening lavas.

Phenomenological analysis on whipping behavior of rice flour batter

In this study, the bubbles in rice flour batter were investigated under a constant temperature, because the bubble size distribution is important for the control of food texture. We obtained experimental data using a hand mixer and compared the properties of doughs prepared using six rice flours; each flour was prepared through a different milling process. We also added the size effect of the rice flour particles as the Bond number. Furthermore, we performed a dynamic wettability test to estimate the wettability of the rice flour surface. The results of this test were described well by the Washburn equation, and dc cosθ/dp was calculated as a wettability parameter (where, dc = effective diameter of a capillary in a powder bed, cosθ = the contact angle, dp = mean particle diameter of rice flour). If bubble sizes depend mainly on the inertial force, viscous force, surface tension, and gravity, then the normalized mean bubble diameter should be a function of the Reynolds number, Weber number, and Froude number. The mean bubble diameter (dbm ) generated by whipping was expected to be affected by the thickness (d) of the rod of the mixer, its movement speed, and physical properties of the material. Therefore, dimensionless mean diameter (dbm /d) was expressed based on a dimensionless equation. In the three-phase dispersion, different empirical equations were obtained depending on the amount of rice flour added, and the bubble diameter could be predicted using dimensionless parameters. In addition, the equations were generally applicable to the various materials selected for this study. PRACTICAL APPLICATION: The powder properties of rice flour were investigated, and dimensionless parameters were analyzed to construct an appropriate process control system for rice flour-based food products. Although the process method optimized for flour products is also used for rice flour products in practical situations, the comprehensive evaluation based on dimensionless parameters leads to optimization of the process for rice-flour based products. Moreover, this optimization might strongly support the creation of a new texture, and thus, the potential for market expansion of rice-flour based products is considerable.

Understanding functionality of sucrose in cake for reformulation purposes

We review the functionality of sucrose during the manufacture of cakes from the perspective of sugar replacement. Besides providing sweetness, sucrose has important functionalities concerning structure formation. These functionalities also need to be mimicked in reformulated cakes. First, we review the hypotheses, concerning the development of structure and texture of cakes during manufacturing, which are conveniently summarized in a qualitative way using the Complex Dispersed Systems methodology. Subsequently, we represent the changes of the state of the cake during manufacturing in a supplemented state diagram, which indicates the important phase transitions occurring during baking. From the analysis, we have learned that sucrose act both as a plasticizer and as a humectant, modifying the phase transitions of biopolymers, dough viscosity, and water activity. If sugar replacers exactly mimick this behavior of sucrose, similar textures in reformulated cakes can be obtained. Physical theories exist for characterizing the plasticizing and hygroscopic behavior of sugars and their replacers. We have shown that the starch gelatinization and egg white denaturation can be predicted by the volumetric density of hydrogen bonds present in the solvent, consisting of water, sugar or its replacers, such as polyols or amino-acids.