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Wang P, Sun Q, Qiao Y, Liu L, Han X, Chen X. Online prediction of total sugar content and optimal control of glucose feed rate during chlortetracycline fermentation based on soft sensor modeling. MATHEMATICAL BIOSCIENCES AND ENGINEERING : MBE 2022; 19:10687-10709. [PMID: 36032013 DOI: 10.3934/mbe.2022500] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/15/2023]
Abstract
In the process of chlortetracycline (CTC) fermentation, no instrument can be used to measure the total sugar content of the fermentation broth online due to its high viscosity and large amount of impurities, so it is difficult to realize the optimal control of glucose feed rate in the fermentation process. In order to solve this intractable problem, the relationship between on-line measurable parameters and total sugar content (One of the parameters that are difficult to measure online) in fermentation tank is deeply analyzed, and a new soft sensor model of total sugar content in fermentation tank and a new optimal control method of glucose feed rate are proposed in this paper. By selecting measurable variables of fermentation tank, determining different fermentation stages, constructing recursive fuzzy neural network (RFNN) and applying network rolling training method, an online soft sensor model of total sugar content is established. Based on the field multi-batch data, the change trend of the amount of glucose feed required at each fermentation stage is divided, and the online prediction of total sugar content and the optimal control strategy of glucose feed rate are realized by using the inference algorithm of expert experience regulation rules and soft sensor model of total sugar content. The experiment results in the real field demonstrate that the proposed scheme can effectively predict the total sugar content of fermentation broth online, optimize the control of glucose feed rate during fermentation process, reduce production cost and meet the requirements of production technology.
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Affiliation(s)
- Ping Wang
- Department of Electrical and Electronic Engineering, College of Engineering, Yantai Nanshan University, Longkou 265713, China
| | - Qiaoyan Sun
- Department of Electrical and Electronic Engineering, College of Engineering, Yantai Nanshan University, Longkou 265713, China
| | - Yuxin Qiao
- Department of Electrical and Electronic Engineering, College of Engineering, Yantai Nanshan University, Longkou 265713, China
| | - Lili Liu
- Department of Electrical and Electronic Engineering, College of Engineering, Yantai Nanshan University, Longkou 265713, China
| | - Xiang Han
- School of Chemistry and Chemical Engineering, Beijing Institute of Technology, Beijing 100081, China
| | - Xiangguang Chen
- Department of Electrical and Electronic Engineering, College of Engineering, Yantai Nanshan University, Longkou 265713, China
- School of Chemistry and Chemical Engineering, Beijing Institute of Technology, Beijing 100081, China
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Lambrecht K, Nieuwoudt H, du Toit W, Aleixandre-Tudo JL. Moving towards in-line monitoring of phenolic extraction during red wine fermentations using infra-red spectroscopy technology. Influence of sample preparation and instrumentation. J Food Compost Anal 2022. [DOI: 10.1016/j.jfca.2022.104542] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023]
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3
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ATR-MIR spectroscopy as a process analytical technology in wine alcoholic fermentation – A tutorial. Microchem J 2021. [DOI: 10.1016/j.microc.2021.106215] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/20/2022]
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4
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Cavaglia J, Schorn-García D, Giussani B, Ferré J, Busto O, Aceña L, Mestres M, Boqué R. ATR-MIR spectroscopy and multivariate analysis in alcoholic fermentation monitoring and lactic acid bacteria spoilage detection. Food Control 2020. [DOI: 10.1016/j.foodcont.2019.106947] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
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5
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Wu Z, Xu E, Long J, Wang F, Xu X, Jin Z, Jiao A. Measurement of fermentation parameters of Chinese rice wine using Raman spectroscopy combined with linear and non-linear regression methods. Food Control 2015. [DOI: 10.1016/j.foodcont.2015.03.015] [Citation(s) in RCA: 33] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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6
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Recent advances in electronic nose techniques for monitoring of fermentation process. World J Microbiol Biotechnol 2015; 31:1845-52. [PMID: 26338367 DOI: 10.1007/s11274-015-1940-0] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/21/2015] [Accepted: 08/31/2015] [Indexed: 10/23/2022]
Abstract
Microbial fermentation process is often sensitive to even slight changes of conditions that may result in unacceptable end-product quality. Thus, the monitoring of the process is critical for discovering unfavorable deviations as early as possible and taking the appropriate measures. However, the use of traditional analytical techniques is often time-consuming and labor-intensive. In this sense, the most effective way of developing rapid, accurate and relatively economical method for quality assurance in microbial fermentation process is the use of novel chemical sensor systems. Electronic nose techniques have particular advantages in non-invasive monitoring of microbial fermentation process. Therefore, in this review, we present an overview of the most important contributions dealing with the quality control in microbial fermentation process using the electronic nose techniques. After a brief description of the fundamentals of the sensor techniques, some examples of potential applications of electronic nose techniques monitoring are provided, including the implementation of control strategies and the combination with other monitoring tools (i.e. sensor fusion). Finally, on the basis of the review, the electronic nose techniques are critically commented, and its strengths and weaknesses being highlighted. In addition, on the basis of the observed trends, we also propose the technical challenges and future outlook for the electronic nose techniques.
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Canal C, Ozen B. Monitoring of Wine Process and Prediction of Its Parameters with Mid-Infrared Spectroscopy. J FOOD PROCESS ENG 2015. [DOI: 10.1111/jfpe.12280] [Citation(s) in RCA: 14] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Canan Canal
- Izmir Institute of Technology; Department of Food Engineering; Urla-Izmir Turkey
| | - Banu Ozen
- Izmir Institute of Technology; Department of Food Engineering; Urla-Izmir Turkey
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8
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A Feasibility Study on the Evaluation of Quality Properties of Chinese Rice Wine Using Raman Spectroscopy. FOOD ANAL METHOD 2015. [DOI: 10.1007/s12161-015-0295-3] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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9
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Huang Y, Carragher J, Cozzolino D. Measurement of Fructose, Glucose, Maltose and Sucrose in Barley Malt Using Attenuated Total Reflectance Mid-infrared Spectroscopy. FOOD ANAL METHOD 2015. [DOI: 10.1007/s12161-015-0286-4] [Citation(s) in RCA: 16] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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10
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Santos MI, Gerbino E, Tymczyszyn E, Gomez-Zavaglia A. Applications of Infrared and Raman Spectroscopies to Probiotic Investigation. Foods 2015; 4:283-305. [PMID: 28231205 PMCID: PMC5224548 DOI: 10.3390/foods4030283] [Citation(s) in RCA: 40] [Impact Index Per Article: 4.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/17/2015] [Revised: 07/01/2015] [Accepted: 07/09/2015] [Indexed: 11/16/2022] Open
Abstract
In this review, we overview the most important contributions of vibrational spectroscopy based techniques in the study of probiotics and lactic acid bacteria. First, we briefly introduce the fundamentals of these techniques, together with the main multivariate analytical tools used for spectral interpretation. Then, four main groups of applications are reported: (a) bacterial taxonomy (Subsection 4.1); (b) bacterial preservation (Subsection 4.2); (c) monitoring processes involving lactic acid bacteria and probiotics (Subsection 4.3); (d) imaging-based applications (Subsection 4.4). A final conclusion, underlying the potentialities of these techniques, is presented.
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Affiliation(s)
- Mauricio I Santos
- Center for Research and Development in Food Cryotechnology (CIDCA, CCT-CONICET La Plata), 1900 La Plata, Argentina.
| | - Esteban Gerbino
- Center for Research and Development in Food Cryotechnology (CIDCA, CCT-CONICET La Plata), 1900 La Plata, Argentina.
| | - Elizabeth Tymczyszyn
- Laboratory for Molecular Microbiology, Department of Food Science and Technology, National University of Quilmes, 1876 Buenos Aires, Argentina.
| | - Andrea Gomez-Zavaglia
- Center for Research and Development in Food Cryotechnology (CIDCA, CCT-CONICET La Plata), 1900 La Plata, Argentina.
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Wu Z, Xu E, Long J, Wang F, Xu X, Jin Z, Jiao A. Use of Attenuated Total Reflectance Mid-Infrared Spectroscopy for Rapid Prediction of Amino Acids in Chinese Rice Wine. J Food Sci 2015; 80:C1670-9. [DOI: 10.1111/1750-3841.12961] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/28/2015] [Accepted: 05/30/2015] [Indexed: 11/28/2022]
Affiliation(s)
- Zhengzong Wu
- The State Key Laboratory of Food Science and Technology; School of Food Science and Technology, Jiangnan Univ; 1800 Lihu Road Wuxi 214122 China
- Synergetic Innovation Center of Food Safety and Nutrition; Jiangnan Univ; 1800 Lihu Road Wuxi 214122 China
| | - Enbo Xu
- The State Key Laboratory of Food Science and Technology; School of Food Science and Technology, Jiangnan Univ; 1800 Lihu Road Wuxi 214122 China
- Synergetic Innovation Center of Food Safety and Nutrition; Jiangnan Univ; 1800 Lihu Road Wuxi 214122 China
| | - Jie Long
- The State Key Laboratory of Food Science and Technology; School of Food Science and Technology, Jiangnan Univ; 1800 Lihu Road Wuxi 214122 China
- Synergetic Innovation Center of Food Safety and Nutrition; Jiangnan Univ; 1800 Lihu Road Wuxi 214122 China
| | - Fang Wang
- The State Key Laboratory of Food Science and Technology; School of Food Science and Technology, Jiangnan Univ; 1800 Lihu Road Wuxi 214122 China
- Synergetic Innovation Center of Food Safety and Nutrition; Jiangnan Univ; 1800 Lihu Road Wuxi 214122 China
| | - Xueming Xu
- The State Key Laboratory of Food Science and Technology; School of Food Science and Technology, Jiangnan Univ; 1800 Lihu Road Wuxi 214122 China
| | - Zhengyu Jin
- The State Key Laboratory of Food Science and Technology; School of Food Science and Technology, Jiangnan Univ; 1800 Lihu Road Wuxi 214122 China
- Synergetic Innovation Center of Food Safety and Nutrition; Jiangnan Univ; 1800 Lihu Road Wuxi 214122 China
| | - Aiquan Jiao
- The State Key Laboratory of Food Science and Technology; School of Food Science and Technology, Jiangnan Univ; 1800 Lihu Road Wuxi 214122 China
- Synergetic Innovation Center of Food Safety and Nutrition; Jiangnan Univ; 1800 Lihu Road Wuxi 214122 China
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12
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Wu Z, Xu E, Long J, Zhang Y, Wang F, Xu X, Jin Z, Jiao A. Monitoring of fermentation process parameters of Chinese rice wine using attenuated total reflectance mid-infrared spectroscopy. Food Control 2015. [DOI: 10.1016/j.foodcont.2014.09.028] [Citation(s) in RCA: 31] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/24/2022]
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13
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Cozzolino D. Sample presentation, sources of error and future perspectives on the application of vibrational spectroscopy in the wine industry. JOURNAL OF THE SCIENCE OF FOOD AND AGRICULTURE 2015; 95:861-868. [PMID: 24816857 DOI: 10.1002/jsfa.6733] [Citation(s) in RCA: 17] [Impact Index Per Article: 1.9] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/03/2013] [Revised: 04/14/2014] [Accepted: 05/05/2014] [Indexed: 06/03/2023]
Abstract
Vibrational spectroscopy encompasses a number of techniques and methods including ultra-violet, visible, Fourier transform infrared or mid infrared, near infrared and Raman spectroscopy. The use and application of spectroscopy generates spectra containing hundreds of variables (absorbances at each wavenumbers or wavelengths), resulting in the production of large data sets representing the chemical and biochemical wine fingerprint. Multivariate data analysis techniques are then required to handle the large amount of data generated in order to interpret the spectra in a meaningful way in order to develop a specific application. This paper focuses on the developments of sample presentation and main sources of error when vibrational spectroscopy methods are applied in wine analysis. Recent and novel applications will be discussed as examples of these developments.
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Affiliation(s)
- Daniel Cozzolino
- School of Agriculture, Food and Wine, Faculty of Sciences, The University of Adelaide, Waite Campus, PMB 1 Glen Osmond SA 5064, Adelaide, Australia
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14
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Trollope KM, Volschenk H, Görgens JF, Bro R, Nieuwoudt HH. Direct, simultaneous quantification of fructooligosaccharides by FT-MIR ATR spectroscopy and chemometrics for rapid identification of superior, engineered β-fructofuranosidases. Anal Bioanal Chem 2014; 407:1661-71. [DOI: 10.1007/s00216-014-8417-0] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/06/2014] [Revised: 12/01/2014] [Accepted: 12/15/2014] [Indexed: 01/07/2023]
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15
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Wu Z, Xu E, Wang F, Long J, Jiao XXA, Jin Z. Rapid Determination of Process Variables of Chinese Rice Wine Using FT-NIR Spectroscopy and Efficient Wavelengths Selection Methods. FOOD ANAL METHOD 2014. [DOI: 10.1007/s12161-014-0021-6] [Citation(s) in RCA: 22] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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16
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Cozzolino D, Schultz D, Allder K, Eglinton J, Roumeliotis S. Feasibility study on the use of attenuated total reflectance mid-infrared spectroscopy for the analysis of malt quality parameters in wort. JOURNAL OF THE INSTITUTE OF BREWING 2014. [DOI: 10.1002/jib.173] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- D. Cozzolino
- School of Agriculture, Food and Wine, Faculty of Sciences; The University of Adelaide; Waite Campus, PMB 1 Glen Osmond SA 5064 Adelaide Australia
| | - D. Schultz
- School of Agriculture, Food and Wine, Faculty of Sciences; The University of Adelaide; Waite Campus, PMB 1 Glen Osmond SA 5064 Adelaide Australia
| | - K. Allder
- School of Agriculture, Food and Wine, Faculty of Sciences; The University of Adelaide; Waite Campus, PMB 1 Glen Osmond SA 5064 Adelaide Australia
| | - J. Eglinton
- School of Agriculture, Food and Wine, Faculty of Sciences; The University of Adelaide; Waite Campus, PMB 1 Glen Osmond SA 5064 Adelaide Australia
| | - S. Roumeliotis
- School of Agriculture, Food and Wine, Faculty of Sciences; The University of Adelaide; Waite Campus, PMB 1 Glen Osmond SA 5064 Adelaide Australia
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17
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Trollope KM, Nieuwoudt HH, Görgens JF, Volschenk H. Screening a random mutagenesis library of a fungal β-fructofuranosidase using FT-MIR ATR spectroscopy and multivariate analysis. Appl Microbiol Biotechnol 2013; 98:4063-73. [DOI: 10.1007/s00253-013-5419-3] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/02/2013] [Revised: 11/11/2013] [Accepted: 11/16/2013] [Indexed: 01/27/2023]
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