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Gerna S, D’Incecco P, Limbo S, Sindaco M, Pellegrino L. Strategies for Exploiting Milk Protein Properties in Making Films and Coatings for Food Packaging: A Review. Foods 2023; 12:foods12061271. [PMID: 36981197 PMCID: PMC10048563 DOI: 10.3390/foods12061271] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/07/2023] [Revised: 03/12/2023] [Accepted: 03/14/2023] [Indexed: 03/19/2023] Open
Abstract
Biopolymers of different natures (carbohydrates, proteins, etc.) recovered from by-products of industrial processes are increasingly being studied to obtain biomaterials as alternatives to conventional plastics, thus contributing to the implementation of a circular economy. The food industry generates huge amounts of by-products and waste, including unsold food products that reach the end of their shelf life and are no longer usable in the food chain. Milk proteins can be easily separated from dairy waste and adapted into effective bio-based polymeric materials. Firstly, this review describes the relevant properties of milk proteins and the approaches to modifying them for subsequent use. Then, we provide an overview of recent studies on the development of films and coatings based on milk proteins and, where available, their applications in food packaging. Comparisons among published studies were made based on the formulation as well as production conditions and technologies. The role of different additives and modifiers tested for the performances of films and coatings, such as water vapor permeability, tensile strength, and elongation at break, were reviewed. This review also outlines the limitations of milk-protein-based materials, such as moisture sensitivity and brittleness. Overall, milk proteins hold great potential as a sustainable alternative to petroleum-based polymers. However, their use in food packaging materials at an industrial level remains problematic.
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Grzebieniarz W, Biswas D, Roy S, Jamróz E. Advances in biopolymer-based multi-layer film preparations and food packaging applications. Food Packag Shelf Life 2023. [DOI: 10.1016/j.fpsl.2023.101033] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/13/2023]
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Yousef S, Eimontas J, Striūgas N, Abdelnaby MA. Effect of aluminum leaching pretreatment on catalytic pyrolysis of metallised food packaging plastics and its linear and nonlinear kinetic behaviour. THE SCIENCE OF THE TOTAL ENVIRONMENT 2022; 844:157150. [PMID: 35803432 DOI: 10.1016/j.scitotenv.2022.157150] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/07/2022] [Revised: 06/20/2022] [Accepted: 06/30/2022] [Indexed: 06/15/2023]
Abstract
This research aims to study the effect of aluminum (Al) leaching pre-treatment on the catalytic pyrolysis of metallised food packaging plastics waste (MFPW). The experiments started with removal of Al from MFPW using leaching process to prepare Al-free mixed plastic waste (MPW). The catalytic pyrolysis of MPW over ZSM-5 zeolite catalyst was carried out using thermogravimetric (TG) analysis coupled with FTIR, while GC-MS was used to observe the compounds of the volatile products. The catalytic pyrolysis kinetic behaviour of MPW was studied using the linear and nonlinear isoconversional approaches. The elemental and proximate results showed that MPW is very rich in carbon elements (79 %) and volatile content (99 %). The TG results showed that MPW and ZSM/MPW were fully decomposed in the range of 376-496 °C without any presence of char. Based on TG-FTIR analysis, methane and carboxylic acid residue were the main groups of the synthesized volatile products, whereas nitrous oxide, 1-Butanol, 1-Propene, acetic acid, and formic acid were the major GC compounds. In case of ZSM/MPW, carbon dioxide and acetic acid were the major GC compounds at 5-25 °C/min, triphenylphosphine oxide and Phosphine oxide at 30 °C/min. The kinetic analysis showed that when the activation energies are located in the range 287-297 kJ/mol (MPW) and 153-187 kJ/mol (ZSM/MPW) and KAS, Vyazovkin, and Cai methods are the most suitable models to study pyrolysis kinetic of MPW with R2 > 89. Based on that, leaching and catalytic pyrolysis processes are a highly suggested technology that can be used to convert MFPW into high-added energy and chemical products.
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Affiliation(s)
- Samy Yousef
- Department of Production Engineering, Faculty of Mechanical Engineering and Design, Kaunas University of Technology, LT-51424 Kaunas, Lithuania.
| | - Justas Eimontas
- Lithuanian Energy Institute, Laboratory of Combustion Processes, Breslaujos 3, LT-44403 Kaunas, Lithuania
| | - Nerijus Striūgas
- Lithuanian Energy Institute, Laboratory of Combustion Processes, Breslaujos 3, LT-44403 Kaunas, Lithuania
| | - Mohammed Ali Abdelnaby
- Mechatronics Systems Engineering Department, October University for Modern Sciences and Arts-MSA, Giza, Egypt
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Wu H, Wu H, Qing Y, Wu C, Pang J. KGM/chitosan bio-nanocomposite films reinforced with ZNPs: Colloidal, physical, mechanical and structural attributes. Food Packag Shelf Life 2022. [DOI: 10.1016/j.fpsl.2022.100870] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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Zhang Y, Ying L, Wang Z, Wang Y, Xu Q, Li C. Unexpected hydrophobic to hydrophilic transition of PET fabric treated in a deep eutectic solvent of choline chloride and oxalic acid. POLYMER 2021. [DOI: 10.1016/j.polymer.2021.124246] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/22/2022]
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Nilsen‐Nygaard J, Fernández EN, Radusin T, Rotabakk BT, Sarfraz J, Sharmin N, Sivertsvik M, Sone I, Pettersen MK. Current status of biobased and biodegradable food packaging materials: Impact on food quality and effect of innovative processing technologies. Compr Rev Food Sci Food Saf 2021; 20:1333-1380. [DOI: 10.1111/1541-4337.12715] [Citation(s) in RCA: 64] [Impact Index Per Article: 21.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/02/2020] [Revised: 12/17/2020] [Accepted: 01/04/2021] [Indexed: 12/15/2022]
Affiliation(s)
- Julie Nilsen‐Nygaard
- Food Division Norwegian Institute of Food, Fisheries and Aquaculture (Nofima AS) Tromsø Norway
| | | | - Tanja Radusin
- Food Division Norwegian Institute of Food, Fisheries and Aquaculture (Nofima AS) Tromsø Norway
| | - Bjørn Tore Rotabakk
- Food Division Norwegian Institute of Food, Fisheries and Aquaculture (Nofima AS) Tromsø Norway
| | - Jawad Sarfraz
- Food Division Norwegian Institute of Food, Fisheries and Aquaculture (Nofima AS) Tromsø Norway
| | - Nusrat Sharmin
- Food Division Norwegian Institute of Food, Fisheries and Aquaculture (Nofima AS) Tromsø Norway
| | - Morten Sivertsvik
- Food Division Norwegian Institute of Food, Fisheries and Aquaculture (Nofima AS) Tromsø Norway
| | - Izumi Sone
- Food Division Norwegian Institute of Food, Fisheries and Aquaculture (Nofima AS) Tromsø Norway
| | - Marit Kvalvåg Pettersen
- Food Division Norwegian Institute of Food, Fisheries and Aquaculture (Nofima AS) Tromsø Norway
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Hu Y, Wang Z, Zhang X, Bai X, Li X, Ren D. Development of whey protein isolate/chitosan/microcrystalline cellulose‐based bilayer films using surface‐pretreated polyethylene terephthalate substrate. J FOOD PROCESS ENG 2020. [DOI: 10.1111/jfpe.13600] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
Affiliation(s)
- Yue Hu
- Beijing Key Laboratory of Forest Food Processing and Safety, College of Biological Sciences and Biotechnology Beijing Forestry University Beijing People's Republic of China
| | - Zichun Wang
- Beijing Key Laboratory of Forest Food Processing and Safety, College of Biological Sciences and Biotechnology Beijing Forestry University Beijing People's Republic of China
| | - Xia Zhang
- Beijing Key Laboratory of Forest Food Processing and Safety, College of Biological Sciences and Biotechnology Beijing Forestry University Beijing People's Republic of China
| | - Xue Bai
- Beijing Key Laboratory of Forest Food Processing and Safety, College of Biological Sciences and Biotechnology Beijing Forestry University Beijing People's Republic of China
| | - Xue Li
- Beijing Key Laboratory of Forest Food Processing and Safety, College of Biological Sciences and Biotechnology Beijing Forestry University Beijing People's Republic of China
| | - Di‐Feng Ren
- Beijing Key Laboratory of Forest Food Processing and Safety, College of Biological Sciences and Biotechnology Beijing Forestry University Beijing People's Republic of China
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Song HG, Choi I, Choi YJ, Yoon CS, Han J. High gas barrier properties of whey protein isolate-coated multi-layer film at pilot plant facility and its application to frozen marinated meatloaf packaging. Food Packag Shelf Life 2020. [DOI: 10.1016/j.fpsl.2020.100599] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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Li B, Andre JS, Chen X, Walther B, Paradkar R, Feng C, Tucker C, Mohler C, Chen Z. Observing a Chemical Reaction at a Buried Solid/Solid Interface in Situ. Anal Chem 2020; 92:14145-14152. [DOI: 10.1021/acs.analchem.0c03228] [Citation(s) in RCA: 15] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/15/2022]
Affiliation(s)
- Bolin Li
- Department of Chemistry, University of Michigan, Ann Arbor, Michigan 48109, United States
| | - John S. Andre
- Department of Chemistry, University of Michigan, Ann Arbor, Michigan 48109, United States
| | - Xiaoyun Chen
- Core R&D,The Dow Chemical Company, Midland, Michigan 48674, United States
| | - Brian Walther
- Packaging and Specialty Plastics,The Dow Chemical Company, Lake Jackson, Texas 77566, United States
| | - Rajesh Paradkar
- Packaging and Specialty Plastics,The Dow Chemical Company, Lake Jackson, Texas 77566, United States
| | - Chuang Feng
- Department of Chemistry, University of Michigan, Ann Arbor, Michigan 48109, United States
| | - Christopher Tucker
- Core R&D,The Dow Chemical Company, Midland, Michigan 48674, United States
| | - Carol Mohler
- Core R&D,The Dow Chemical Company, Midland, Michigan 48674, United States
| | - Zhan Chen
- Department of Chemistry, University of Michigan, Ann Arbor, Michigan 48109, United States
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Strategies for Producing Improved Oxygen Barrier Materials Appropriate for the Food Packaging Sector. FOOD ENGINEERING REVIEWS 2020. [DOI: 10.1007/s12393-020-09235-y] [Citation(s) in RCA: 17] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/28/2022]
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Jesus GL, Baldasso C, Marcílio NR, Tessaro IC. Demineralized whey–gelatin composite films: Effects of composition on film formation, mechanical, and physical properties. J Appl Polym Sci 2020. [DOI: 10.1002/app.49282] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/29/2022]
Affiliation(s)
- Gabriela Leticia Jesus
- Laboratory of Packaging Technology and Membrane Development – LATEM Department of Chemical EngineeringFederal University of Rio Grande do Sul (UFRGS) Rua Ramiro Barcellos Porto Alegre Rio Grande do Sul Brazil
| | - Camila Baldasso
- EXATAS ‐ Area of Knowledge of Exact Sciences and EngineeringUniversity of Caxias do Sul (UCS) Caxias do Sul Rio Grande do Sul Brazil
| | - Nilson Romeu Marcílio
- Laboratory of Packaging Technology and Membrane Development – LATEM Department of Chemical EngineeringFederal University of Rio Grande do Sul (UFRGS) Rua Ramiro Barcellos Porto Alegre Rio Grande do Sul Brazil
| | - Isabel Cristina Tessaro
- Laboratory of Packaging Technology and Membrane Development – LATEM Department of Chemical EngineeringFederal University of Rio Grande do Sul (UFRGS) Rua Ramiro Barcellos Porto Alegre Rio Grande do Sul Brazil
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Cejudo Bastante C, Cran M, Casas Cardoso L, Mantell Serrano C, Martínez de la Ossa E, Bigger S. Effect of supercritical CO2 and olive leaf extract on the structural, thermal and mechanical properties of an impregnated food packaging film. J Supercrit Fluids 2019. [DOI: 10.1016/j.supflu.2018.12.009] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/11/2023]
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Chang Y, Joo E, Song HG, Choi I, Yoon CS, Choi YJ, Han J. Development of Protein-Based High-Oxygen Barrier Films Using an Industrial Manufacturing Facility. J Food Sci 2019; 84:303-310. [PMID: 30620783 DOI: 10.1111/1750-3841.14427] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/14/2018] [Revised: 11/17/2018] [Accepted: 11/24/2018] [Indexed: 11/29/2022]
Abstract
In this study, protein-based high-oxygen barrier multilayer films were manufactured at a pilot plant scale by a roll-to-roll coating process and an adhesive lamination process. Also, their characteristics were examined to evaluate their industrial feasibility. Oxygen transmission rates (OTRs) of the protein-based films (polyethylene terephthalate [PET]/pea protein isolate [PPI]/nylon/cast polypropylene [CPP], PET/whey protein isolate [WPI]/CPP, PET/WPI/nylon/CPP, and PET/PPI/nylon/low-density polyethylene [LDPE]) were significantly lower than OTR of the PET/nylon/CPP film without a protein-coating layer and that of the commercial high-barrier multilayer film copolymer (PET/aluminum/CPP). In addition, water vapor transmission rates of the films containing protein layer were significantly lower than that of the commercial high-barrier film containing ethylene vinyl alcohol [nylon/nylon/EVOH/easy peel layer [EPL]). Among the tested polymers, the PET/WPI/nylon/LDPE film showed the highest heat-sealing ability, tensile strength, and elastic modulus. Moreover, transparency and haze of the PET/WPI/nylon/CPP film were similar to the film without WPI coating. Taken together, our results indicate that the protein-based coating films showing high-oxygen and high-water barrier properties can be manufactured using industrial facilities and could replace commercial multilayer films based on synthetic materials. PRACTICAL APPLICATION: Oxygen barrier property is an important feature in food packaging materials. Therefore, protein-coated high-oxygen barrier multilayer films were manufactured at a pilot scale to verify the possibility of their mass production. Specifically, high-oxygen and high-moisture barrier coating was produced by pea and whey proteins. Finally, the protein-based multilayer films made by an industrial facility were confirmed to be able to replace current commercial films containing synthetic barrier materials.
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Affiliation(s)
- Yoonjee Chang
- Dept. of Food Science and Technology, Univ. of California-Davis, Davis, CA, 95616, U.S.A
| | - Eunmi Joo
- Dept. of Biotechnology, College of Life Sciences and Biotechnology, Korea Univ., Seoul, 02841, Republic of Korea
| | - Hong-Geon Song
- Dept. of Biotechnology, College of Life Sciences and Biotechnology, Korea Univ., Seoul, 02841, Republic of Korea
| | - Inyoung Choi
- Dept. of Biotechnology, College of Life Sciences and Biotechnology, Korea Univ., Seoul, 02841, Republic of Korea
| | - Chan Suk Yoon
- Co., Ltd., 38 Cheongwonsandan 7-gil, Mado-myeon, Hwaseong-si, Gyeonggi-do, Republic of Korea
| | - Young Ju Choi
- Dept. of Food Science and Technology, Univ. of California-Davis, Davis, CA, 95616, U.S.A
| | - Jaejoon Han
- Dept. of Biotechnology, College of Life Sciences and Biotechnology, Korea Univ., Seoul, 02841, Republic of Korea.,Dept. of Food Bioscience and Technology, College of Life Sciences and Biotechnology, Korea Univ., Seoul, 02841, Republic of Korea
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