Environmental implications of food loss probability in packaging design

A Data-Driven Packaging Efficiency Optimization Method for a Low Carbon System in Agri-Products Cold Chain

The of monitoring the Internet of Things (IoT) in the cold chain allows process data, including packaging data, to be more easily accessible. Proper optimization modelling is the core driving force towards the green and low-carbon operation of cold chain logistics, laying the necessary foundation for the development of a data-driven modelling system. Since efficient packaging is necessary for loss control in the cold chain, its final efficiency during circulation is important for realizing continuous loss prevention and efficient supply. Thus, it is urgent to determine how to utilize these continuously acquired data and how to formulate a more accurate packaging efficiency control methodology in the agri-products cold chain. Through continuous monitoring, we examined the feasibility of this topic by focusing on the concept of data-driven evaluation modelling and the dynamic formation mechanism of comprehensive packaging efficiency in cold chain logistics. The packaging efficiency in the table grape cold chain was used as an example to evaluate the comprehensive efficiency evaluation index system and data-driven evaluation framework proposed in this paper. Our results indicate that the established methodology can adapt to the continuity of comprehensive packaging efficiency, also reflecting the comprehensive efficiency evaluation of the packaging for different times and distances. Through the evaluation of our results, the differences and the dynamic processes between different final packaging efficiencies at different moments are effectively displayed. Thus, the continuous improvement of a low-carbon system in cold chain logistics could be realized.

Can Sustainable Packaging Help to Reduce Food Waste? A Status Quo Focusing Plant-Derived Polymers and Additives

The promotion of sustainable packaging is part of the European Green Deal and plays a key role in the EU’s social and political strategy. One option is the use of renewable resources and biomass waste as raw materials for polymer production. Lignocellulose biomass from annual and perennial industrial crops and agricultural residues are a major source of polysaccharides, proteins, and lignin and can also be used to obtain plant-based extracts and essential oils. Therefore, these biomasses are considered as potential substitute for fossil-based resources. Here, the status quo of bio-based polymers is discussed and evaluated in terms of properties related to packaging applications such as gas and water vapor permeability as well as mechanical properties. So far, their practical use is still restricted due to lower performance in fundamental packaging functions that directly influence food quality and safety, the length of shelf life, and thus the amount of food waste. Besides bio-based polymers, this review focuses on plant extracts as active packaging agents. Incorporating extracts of herbs, flowers, trees, and their fruits is inevitable to achieve desired material properties that are capable to prolong the food shelf life. Finally, the adoption potential of packaging based on polymers from renewable resources is discussed from a bioeconomy perspective.

The Use of Modeling Tools to Better Evaluate the Packaging Benefice on Our Environment

Packaging play a key role on food quality preservation and shelf-life increase. Even if the link between shelf life and food loss has not yet clearly been formalized, it is generally observed that a well-designed packaging contributes to reduce food loss and waste and thus the corresponding useless negative impact that producing and distributing uneaten or inedible food has on our environment and economy. In order to anticipate the usage benefit of a given packaging, decision making tools are needed to be developed. While some authors' separately showed the importance of shelf life model, food loss and waste prediction model and Life Cycle Analysis, so far no connection was really made between them. In this context, this paper aims to analyze the different mathematical modeling approaches proposed in the available scientific literature, from the prediction of food shelf life gain thanks to well-designed packaging to the environmental benefice due to the decrease of food loss and waste. The article presents a review of 29 models developed on this thematic during the last two decades. The analyzed models were split in three categories: (1) the food shelf life models, (2) the models linking shelf life to food loss and waste, and (3) the Life Cycle Analysis including direct (production, processing and end of life) and indirect (food loss and waste) packaging environmental impacts. In one hand, the review showed that if many predicting approaches were conducted to assess food shelf life, only few of them were enough mechanistic (by coupling mass transfer to food deterioration) to be used in other conditions than the ones initially studied. Moreover, the consumers' practices and believes being strongly influent on the quantity of food waste at household, it should be more systematically integrated in the food loss and waste estimation for a fairer evaluation. On the other hand, this review highlighted that even if indirect environmental benefit of packaging, e.g., through food loss and waste decrease, is more and more integrated in life cycle analyses of the food packaging system, most of studies were only based on rough estimation and not on real quantification of the food loss and waste reduction obtained thanks to the well-designed packaging. Therefore, further research is needed to facilitate the representation/quantification of the links between shelf life increase for packed food, resulting food loss and waste reduction and environmental benefit to support the packaging sectors to choose and validate the best packaging solution to decrease the environmental impact of food/packaging system.

Development of novel cocrystal-based active food packaging by a Quality by Design approach

A way to reduce food waste is related to the increase of the shelf-life of food as a result of improving the package type. An innovative active food packaging material based on cocrystallization of microbiologically active compounds present in essential oils i.e. carvacrol, thymol and cinnamaldehyde was developed following the Quality by Design principles. The selected active components were used to produce antimicrobial plastic films with solidified active ingredients on their surface characterized by antimicrobial properties against four bacterial strains involved in fruit and vegetable spoilage. The developed packaging prototypes exhibited good antimicrobial activity in vitro providing inhibition percentage of 69 (±15)% by contact and inhibition diameters of 32 (±6) mm in the gas phase, along with a prolonged release of the active components. Finally, the prolonged shelf-life of grape samples up to 7 days at room temperature was demonstrated.

Recent Advances in Reducing Food Losses in the Supply Chain of Fresh Agricultural Produce

Fruits and vegetables are highly nutritious agricultural produce with tremendous human health benefits. They are also highly perishable and as such are easily susceptible to spoilage, leading to a reduction in quality attributes and induced food loss. Cold chain technologies have over the years been employed to reduce the quality loss of fruits and vegetables from farm to fork. However, a high amount of losses (≈50%) still occur during the packaging, pre-cooling, transportation, and storage of these fresh agricultural produce. This study highlights the current state-of-the-art of various advanced tools employed to reducing the quality loss of fruits and vegetables during the packaging, storage, and transportation cold chain operations, including the application of imaging technology, spectroscopy, multi-sensors, electronic nose, radio frequency identification, printed sensors, acoustic impulse response, and mathematical models. It is shown that computer vision, hyperspectral imaging, multispectral imaging, spectroscopy, X-ray imaging, and mathematical models are well established in monitoring and optimizing process parameters that affect food quality attributes during cold chain operations. We also identified the Internet of Things (IoT) and virtual representation models of a particular fresh produce (digital twins) as emerging technologies that can help monitor and control the uncharted quality evolution during its postharvest life. These advances can help diagnose and take measures against potential problems affecting the quality of fresh produce in the supply chains. Plausible future pathways to further develop these emerging technologies and help in the significant reduction of food losses in the supply chain of fresh produce are discussed. Future research should be directed towards integrating IoT and digital twins for multiple shipments in order to intensify real-time monitoring of the cold chain environmental conditions, and the eventual optimization of the postharvest supply chains. This study gives promising insight towards the use of advanced technologies in reducing losses in the postharvest supply chain of fruits and vegetables.

Environmental and economic assessment of food-packaging systems with a focus on food waste. Case study on tomato ketchup

In this paper, a sustainability evaluation method for food-packaging systems is proposed. First, food waste due to poor emptiability was determined. Then, these quantities were included in life cycle assessments (LCA) and life cycle costing (value added, VA) of the products. Finally, LCA and VA results were combined using multi-criteria decision analysis, Technique for Order by Similarity to Ideal Solution (TOPSIS), in order to identify the most sustainable food packaging system. As a case study, four different ketchup products were examined. For ketchup in polypropylene bottles, FLW resulting from poor emptiability ranged from 13.12% (±2.05) to 28.80% (±3.30) respectively, while this was only 3.85% (±0.41) for ketchup packaged in glass. After integrating the emptiability results into life cycle assessments, this resulted in greenhouse gas emissions of 5.66 to 9.16 kg CO_2eq per 3.80 kg consumed ketchup, the average consumption per capita in Austria. Importantly, poor emptiability of the examined products led to greater environmental impacts than the associated packaging. While greater product loss also pushes up the costs for consumers, it contributes to more value added to the economic system, which is in stark contrast to the goal of decoupling the economy from resource consumption.

Sustainability Analysis of Active Packaging for the Fresh Cut Vegetable Industry by Means of Attributional & Consequential Life Cycle Assessment

In order to enlarge the shelf life and avoid the waste of fresh-cut (FC) products, novel packaging techniques with antimicrobial properties have been proposed. In this work, we analyzed the potential environmental benefits of using films reinforced with bactericidal ZnO nanoparticles (NP) for FC produce packaging, when compared to the traditional polypropylene (PP) films. A biodegradable, polylactic acid (PLA) package and a non-biodegradable, polypropylene package, both coated with ZnO NP, were considered as novel technologies. The eco-profile of the considered alternatives was assessed via two life cycle assessments (LCAs). Firstly, an attributional LCA was performed in order to compare the materials in terms of their production and end of life (EOL) processes, allowing us to extend the conclusions to different food products. Secondly, a consequential LCA was performed taking into account the whole life cycle of the fresh vegetable, with special attention to the environmental implications of the produce losses among the chain. The uncertainties of the models were assessed via Monte Carlo approach. In both cases, the scenarios concerning the PLA and PP active packages with ZnO NP showed a better profile than the traditional techniques, specifically when considering the full supply chain of the FC vegetables in the consequential LCA. As agricultural production is the main contributor to the environmental impact of the cycle, the avoidance of wastes by extending the shelf life through the novel packages leads to the impact reduction of FC products.

Life-Cycle Assessment in the Polymeric Sector: A Comprehensive Review of Application Experiences on the Italian Scale

In recent years, a growing media campaign has demonized the use of plastic tout court, as solely responsible for environmental problems. Behind what is now vulgarly called plastic there are actually many applications and uses without which our daily life would be greatly penalized in the most common and routine actions. Our belief, in the role of researchers who have made polymers and their derivatives their main research object, is that sustainable use of polymeric materials is not only possible but is above all necessary. For this reason, in this review which is part of the Special Issue "State-of-the-Art Polymer Science and Technology in Italy", we offer a rundown of life-cycle assessment (LCA) studies on polymers used in the most important production and commercial sectors carried out in the last few years by Italians researchers.

A Holistic Packaging Efficiency Evaluation Method for Loss Prevention in Fresh Vegetable cold chain

With the continuous push for improving packaging efficiency of current packaging practices to prevent losses in a real cold chain, a holistic evaluation method with improved indicators and a conceptual assessment framework to improve packaging efficiency continuously in a fresh vegetable cold chain was proposed. Based on two fresh leafy vegetables with typical packaging practices in a real cold chain in China, the evaluation method was performed and tested from a macro perspective, and then the packaging efficiency constitution with loss prevention perspective was better visualized. The results show that the method can be used for improving the performance of specific packaging efficiency in the fresh vegetable cold chain and improving the suggestions’ sustainability orientation, and systematically summarize their impacts on packaging efficiency; specifically as follows: (1) Since the correlation between the state of fresh vegetables and the environmental stress in the package, the performance of the micro-environment parameters should be given priority for packaging efficiency improvement in loss prevention. (2) Although the use of the packaging materials in current practices was relatively better, it still can improve in food safety and packaging sustainability of the packaging practices through the selection of packaging materials with better sustainability characteristics. (3) Via the visualization of targeted packaging efficiency in cold chain, the fluctuation of loss rates in the cold chain process are well perceived, and there are still room can be performed continuously to realize more efficient packaging for better loss prevention. (4) The method has drawbacks that the optimization of the weights to the given indicators and the indicators based on nutrition and quality of fresh produce was not considered in current research, and it should be strengthened in future research. (5) It is necessary that the perception of differences in targeted packaging efficiency and the consciousness to improve specific packaging efficiency in vegetable cold chain for sustainability.

Packaging-Related Food Losses and Waste: An Overview of Drivers and Issues

Packaging is often criticized as a symbol of today’s throwaway society, as it is mostly made of plastic, which is in itself quite controversial, and is usually used only once. However, as packaging’s main function is to protect its content and 30% of all food produced worldwide is lost or wasted along the supply chain, optimized packaging may be one of the solutions to reduce this staggering amount. Developing countries struggle with losses in the supply chain before food reaches the consumer. Here, appropriate packaging may help to protect food and prolong its shelf life so that it safely reaches these households. In developed countries, food tends to be wasted rather at the household’s level due to wasteful behavior. There, packaging may be one of the drivers due to inappropriate packaging sizes and packaging that is difficult to empty. When discussing the sustainability of packaging, its protective function is often neglected and only revolves around the type and amount of material used for production. In this review, drivers, issues, and implications of packaging-related food losses and waste (FLW) are discussed, as well as the implication for the implementation in life cycle assessments (LCA).

Carbon footprint as an instrument for enhancing food quality: overview of the wine, olive oil and cereals sectors

The quantification of greenhouse gases (GHG) emissions represents a critical issue for the future development of agro-food produces. Consumers' behaviour could play an important role in requiring environmental performance as an essential element for food quality. Nowadays, the carbon footprint (CFP) is a tool used worldwide by agro-food industries to communicate environmental information. This paper aims to investigate the role that CFP could have in consumers' choices in three significant agro-food sectors in the Mediterranean area: wine, olive oil and cereals. A critical review about the use of CFP was carried out along the supply chain of these three sectors, in order to identify opportunities for enhancing food quality and environmental sustainability and highlighting how environmental information could influence consumers' preferences. The analysis of the state of the art shows a great variability of the results about GHG emissions referred to agricultural and industrial processes. In many cases, the main environmental criticisms are linked to the agricultural phase, but the other phases of the supply chain could also contribute to the increased CFP. However, despite the wide use of CFP by companies as a communication tool to help consumers' choices in agro-food products, some improvements are needed in order to provide clearer and more understandable information. © 2016 Society of Chemical Industry.

Recirculation: A New Concept to Drive Innovation in Sustainable Product Design for Bio-Based Products

Bio-based products are made from renewable materials, offering a promising basis for the production of sustainable chemicals, materials, and more complex articles. However, biomass is not a limitless resource or one without environmental and social impacts. Therefore, while it is important to use biomass and grow a bio-based economy, displacing the unsustainable petroleum basis of energy and chemical production, any resource must be used effectively to reduce waste. Standards have been developed to support the bio-based product market in order to achieve this aim. However, the design of bio-based products has not received the same level of attention. Reported here are the first steps towards the development of a framework of understanding which connects product design to resource efficiency. Research and development scientists and engineers are encouraged to think beyond simple functionality and associate value to the potential of materials in their primary use and beyond.