CFD and statistical approach to optimize the average air velocity and air volume fraction in an inert-particles spouted-bed reactor (IPSBR) system

Comprehensive Optimization of the Dispersion of Mixing Particles in an Inert-Particle Spouted-Bed Reactor (IPSBR) System

Effective gas dispersion and liquid mixing are significant parameters in the design of an inert-particle spouted-bed reactor (IPSBR) system. Solid particles can be used to ensure good mixing and an efficient rate of mass and heat transfer between the gas and liquid. In this study, computational fluid dynamics (CFD) coupled with the discrete phase model (DPM) were developed to investigate the effect of the feed gas velocity (0.5–1.5 m/s), orifice diameter (0.001–0.005 m), gas head (0.15–0.35 m), particle diameter (0.009–0.0225 m), and mixing-particle-to-reactor-volume fraction (2.0–10.0 vol.%) on the solid mass concentration, average solid velocity, and average solid volume fraction in the upper, middle, and conical regions of the reactor. Statistical analysis was performed using a second-order response surface methodology (RSM) with central composite design (CCD) to obtain the optimal operating conditions. Selected parameters were optimized to maximize the responses in the middle and upper regions, and minimize them in the conical region. Such conditions produced a high interfacial area and fewer dead zones owing to good particle dispersion. The optimal process variables were feed gas velocity of 1.5 m/s, orifice diameter of 0.001 m, gas head of 0.2025 m, a particle diameter of 0.01 m, and a particle load of 0.02 kg. The minimum average air velocity and maximum air volume fraction were observed under the same operating conditions. This confirmed the novelty of the reactor, which could work at a high feed gas velocity while maintaining a high residence time and gas volume fraction.

KOH-Based Modified Solvay Process for Removing Na Ions from High Salinity Reject Brine at High Temperatures

The traditional Solvay process and other modifications that are based on different types of alkaline material and waste promise to be effective in the reduction of reject brine salinity and the capture of CO2. These processes, however, require low temperatures (10–20 °C) to increase the solubility of CO2 and enhance the precipitation of metallic salts, while reject brine is usually discharged from desalination plants at relatively high temperatures (40–55 °C). A modified Solvay process based on potassium hydroxide (KOH) has emerged as a promising technique for simultaneously capturing carbon dioxide (CO2) and reducing ions from reject brine in a combined reaction. In this study, the ability of the KOH-based Solvay process to reduce brine salinity at relatively high temperatures was investigated. The impact of different operating conditions, including pressure, KOH concentration, temperature, and CO2 gas flowrate, on CO2 uptake and ion removal was investigated and optimized. The optimization was performed using the response surface methodology based on a central composite design. A CO2 uptake of 0.50 g CO2/g KOH and maximum removal rates of sodium (Na+), chloride (Cl−), calcium (Ca2+), and magnesium (Mg2+) of 45.6%, 29.8%, 100%, and 91.2%, respectively, were obtained at a gauge pressure, gas flowrate, and KOH concentration of 2 bar, 776 mL/min, and 30 g/L, respectively, and at high temperature of 50 °C. These results confirm the effectiveness of the process in salinity reduction at a relatively high temperature that is near the actual reject brine temperature without prior cooling. The structural and chemical characteristics of the produced solids were investigated, confirming the presence of valuable products such as sodium bicarbonate (NaHCO3), potassium bicarbonate (KHCO3) and potassium chloride (KCl).

A New Process for the Recovery of Ammonia from Ammoniated High-Salinity Brine

This paper describes a new method for the recovery of high-concentration ammonia from water in the form of ammonium chloride, ammonium hydroxide and ammonium carbonate. The method was applied to the Solvay process, in which sodium bicarbonate is produced through the reaction of ammoniated brine and CO2 gas. The Solvay effluent contains ammonia in the form of soluble ammonium chloride. The proposed method is based on the recovery of ammonia using a high-alkalinity reactant, calcium oxide (CaO), in a closed electrocoagulation cell operating at a specific current density. The recovered ammonia is collected as a gas within a closed cell containing deionized (DI) water at room temperature. Afterwards, the collected solution (DI water–NH3 gas) is concentrated through a separate process, and is then reused in the Solvay process and other applications. The electrocoagulation process is applied to the treatment cell using aluminum electrodes and a current density of 5–15 mA/cm2. After 7 h of treatment using the electrocoagulation cell, a high reduction of the ammonia concentration—99%—was realized after ~9 h of the electrochemical treatment. The initial ammonia concentration in a Solvay effluent of 13,700 mg/L N was decreased to 190 mg/L N. Furthermore, an ammonia recovery of 77.1% in the form of ammonium hydroxide was achieved. Generally, this process, which starts at room temperature, can result in an energy reduction of 80%—from 7.8 to 2.3 kWh/kg NH3—compared to conventional processes, which entail heating the Solvay effluents to 160 °C. The proposed system and method were found to be suitable for the recovery of ammonia from ammoniated water, and can be utilized for the treatment of landfill leachate, and municipal and industrial wastewater.