An in-situ SAXS approach to probe stratification during drying of inorganic nanoparticle films

Inducing stratification of colloidal mixtures with a mixed binary solvent

Molecular dynamics simulations are used to demonstrate that a binary solvent can be used to stratify colloidal mixtures when the suspension is rapidly dried. The solvent consists of two components, one more volatile than the other. When evaporated at high rates, the more volatile component becomes depleted near the evaporation front and develops a negative concentration gradient from the bulk of the mixture to the liquid-vapor interface while the less volatile solvent is enriched in the same region and exhibit a positive concentration gradient. Such gradients can be used to drive a binary mixture of colloidal particles to stratify if one is preferentially attracted to the more volatile solvent and the other to the less volatile solvent. During solvent evaporation, the fraction of colloidal particles preferentially attracted to the less volatile solvent is enhanced at the evaporation front, whereas the colloidal particles having stronger attractions with the more volatile solvent are driven away from the interfacial region. As a result, the colloidal particles show a stratified distribution after drying, even if the two colloids have the same size.

Quantitative imaging methods for heterogeneous multi-component films

The drying of multi-component dispersions is a common phenomenon in a variety of everyday applications, including coatings, inks, processed foods, and cosmetics. As the solvent evaporates, the different components may spontaneously segregate laterally and/or in depth, which can significantly impact the macroscopic properties of the dried film. To obtain a quantitative understanding of these processes, high-resolution analysis of segregation patterns is crucial. Yet, current state-of-the-art methods are limited to transparent, non-deformable labeled colloids, limiting their applicability. In this study, we employ three techniques that do not require customized samples, as their imaging contrast relies on intrinsic variations in the chemical nature of the constituent species: confocal Raman microscopy, cross-sectional Raman microscopy, and a combination of scanning electron microscopy and energy dispersive X-ray analysis (SEM-EDX). For broad accessibility, we offer a thorough guide to our experimental steps and data analysis methods. We benchmark the capabilities on a film that dries homogeneously at room temperature but exhibits distinct segregation features at elevated temperature, notably self-stratification, i.e., autonomous layer formation, due to a colloidal size mismatch. Confocal Raman microscopy offers a direct means to visualize structures in three dimensions without pre-treatment, its accuracy diminishes deeper within the film, making cross-sectional Raman imaging and SEM-EDX better options. The latter is the most elaborate method, yet we show that it can reveal the most subtle and small-scale microseparation of the two components in the lateral direction. This comparative study assists researchers in choosing and applying the most suitable technique to quantify structure formation in dried multi-component films.

Water evaporation from solute-containing aerosol droplets: Effects of internal concentration and diffusivity profiles and onset of crust formation

The evaporation of droplets is an important process not only in industrial and scientific applications, but also in the airborne transmission of viruses and other infectious agents. We derive analytical and semi-analytical solutions of the coupled heat and mass diffusion equations within a spherical droplet and in the ambient vapor phase that describe the evaporation process of aqueous free droplets containing nonvolatile solutes. Our results demonstrate that the solute-induced water vapor-pressure reduction considerably slows down the evaporation process and dominates the solute-concentration dependence of the droplet evaporation time. The evaporation-induced enhanced solute concentration near the droplet surface, which is accounted for using a two-stage evaporation description, is found to further slow-down the drying process. On the other hand, the presence of solutes is found to produce a lower limit for the droplet size that can be reached by evaporation and, also, to reduce evaporation cooling of the droplet, which tend to decrease the evaporation time. Overall, the first two effects are dominant, meaning that the droplet evaporation time increases in the presence of solutes. Local variation of the water diffusivity inside the droplet near its surface, which is a consequence of the solute-concentration dependence of the diffusion coefficient, does not significantly change the evaporation time. Crust formation on the droplet surface increases the final equilibrium size of the droplet by producing a hollow spherical particle, the outer radius of which is determined as well.