Effect of loadings of nanocellulose on the significantly improved crystallization and mechanical properties of biodegradable poly(ε-caprolactone)

Effect of hydrophobic modification of chitin nanocrystals on role as anti-nucleator in the crystallization of poly(ε-caprolactone)/polylactide blend

Biodegradable polymer blends filled with rod-like polysaccharide nanocrystals have attracted much attention because each component in this type of ternary composites is biodegradable, and the final properties are more easily tailored comparing to those of binary composites. In this work, chitin nanocrystals (ChNCs) were used as nanofiller for the biodegradable poly(ε-caprolactone) (PCL)/polylactide (PLA) immiscible blend to prepare ternary composites for a crystallization study. The results revealed that the crystallization behavior of PCL/PLA blend matrices strongly depended on the surface properties of ChNCs. Non-modified ChNCs and modified ChNCs played completely different roles during crystallization of the ternary systems: the former was inert filler, while the latter acted as anti-nucleator to the PCL phase. This alteration was resulted from the improved ChNC-PCL affinity after modification of ChNCs, which was due to the 'interfacial dilution effect' and the preferential dispersion of ChNCs. This work presents a unique perspective on the nucleation role of ChNCs in the crystallization of immiscible PCL/PLA blends, and opens up a new application scenario for ChNCs as anti-nucleator.

Protein modified cellulose nanocrystals on reinforcement and self-driven biodegradation of aliphatic polyester

Due to the highly environment-dependent biodegradation and uncontrolled degradation period, the long-run feasibility and effectiveness of biodegradable polymers are extensively questioned to solve plastics waste accumulation and pollution problems. This work physically incorporated lipase PS from Burkholderia cepacian on cellulose nanocrystals (CNC) and embedded it in polycaprolactone (PCL) to construct stable and controllable interfacial microenvironment between CNC and PCL for the reinforcement and controllable self-driven biodegradation. The physical adsorption of lipase PS on CNC was studied by monitoring the surface charge and particle size. FT-IR spectra confirmed the successful incorporation of lipase PS and CNC. Compared with CNC, protein-modified CNC had a higher maximum thermal decomposition temperature of 345 °C and lower interfacial tension of 11 mN/m with PCL which provided PCL composites with higher nucleation efficiency and tensile elongation of 1086 % at break. In addition, only 0.67 % embedded lipase PS completely hydrolyzed PCL membranes in <140 h. The post-compression molding at 80-100 °C had negligible influence on the lipase activity, which indicated that CNC could protect the lipase from inactivation in polymer extrusion and compression. This work also highlighted protein-modified CNC as a new technology for polymer reinforcement.

Mechanical and biodegradability of porous PCL/PEG copolymer-reinforced cellulose nanofibers for soft tissue engineering applications

The design and development of a new class of biomaterial has gained particular interest in producing polymer scaffold for biomedical applications. Mechanical properties, biological and controlling pores scaffold of the biomaterials are important factors to encourage cell growth and eventual tissue repair and regeneration. In this study, poly-ε-caprolactone (PCL) /polyethylene glycol (PEG) copolymer (80/20) incorporated with CNF scaffolds were made employing solvent casting and particulate leaching methods. Four mass percentages of CNF (1, 2.5, 5, and 10 wt.%) were integrated into the copolymer through a silane coupling agent. Mechanical properties were determined using Tensile Tester data acquisition to investigate the effect of porosity, pore size, and CNF contents. Tensile strength obtained for PCL/PEG- 5 wt.% CNF was 16 MPa, which drastically decreased after creating a porous structure to 7.1 MPa. The optimum parameters of the results were found to be 5 wt.% for CNF, 240 μm for pore size, and 83% for porosity. Scanning electron microscopy (SEM) micrograph reveals that consistent pore size and regular pore shape were accomplished after the addition of CNF-5 wt.% into PCL/PEG. The results of mass loss of PCL/PEG reinforced-CNF 1 % have clearly enhanced to double values compared with PCL/PEG copolymer and three times with PCL/PEG scaffold-CNF 1 %. In addition, all PCL/PEG reinforced and scaffold- CNF were partially disintegrated under composting conditions confirming their biodegradable behavior. This also provides a possible solution for the end life of these biomaterials.

Nucleation roles of cellulose nanocrystals and chitin nanocrystals in poly(ε-caprolactone) nanocomposites

Using polysaccharide nanocrystals such as chitin nanocrystals (ChNCs) or cellulose nanocrystals (CNCs) as fillers of biodegradable aliphatic polyesters is an attractive approach of fabricating completely biodegradable nanocomposites. Most aliphatic polyesters are semi-crystalline and hence to reveal the effect of nanocrystals on their crystallization behaviors is key to regulate final properties of the nanocomposites. In this work, poly(ε-caprolactone) (PCL) nanocomposites filled with ChNCs and CNCs were prepared as templates for the study. It is intriguing that these two nanocrystals play completely different roles towards crystallization of PCL. CNCs are nucleating agent, promoting nucleation of PCL and accelerating subsequent crystal growth; while ChNCs are anti-nucleation agent, retarding nucleation of PCL and depressing whole process of PCL crystallization. This difference arises from different particle-polymer affinities in the nanocomposites, which is confirmed by the thermodynamic and rheological tests. This work provides valuable information around tuning the thermal properties of polysaccharide nanocrystals filled polymeric nanocomposites.

Significantly Enhanced Crystallization of Poly(ethylene succinate-co-1,2-propylene succinate) by Cellulose Nanocrystals as an Efficient Nucleating Agent

Poly(ethylene succinate-co-1,2-propylene succinate) (PEPS) is a novel aliphatic biodegradable polyester with good mechanical properties. Due to the presence of methyl as a side group, the crystallization rate of PEPS is remarkably slower than that of the poly(ethylene succinate) homopolymer. To promote the potential application of PEPS, the effect of cellulose nanocrystals (CNC) on the crystallization behavior, crystalline morphology, and crystal structure of PEPS was investigated in this research with the aim of increasing the crystallization rate. CNC enhanced both the melt crystallization behavior of PEPS during the cooling process and the overall crystallization rate during the isothermal crystallization process. The crystallization rate of PEPS became faster with an increase in CNC content. The crystalline morphology study directly confirmed the heterogeneous nucleating agent role of CNC. The crystal structure of PEPS remained unchanged in the composites. On the basis of the interfacial energy, the nucleation mechanism of PEPS in the composites was further discussed by taking into consideration the induction of CNC.

Fully Biodegradable Poly(hexamethylene succinate)/Cellulose Nanocrystals Composites with Enhanced Crystallization Rate and Mechanical Property

Through a common solution and casting method, low contents of cellulose nanocrystals (CNC) reinforced biodegradable poly(hexamethylene succinate) based composites were successfully prepared for the first time. CNC homogeneously dispersed in PHS matrix at low loadings, showing no obvious aggregation. PHS/CNC composites showed high thermal stability as PHS. As a heterogeneous nucleating agent, CNC promoted the crystallization of PHS under both nonisothermal and isothermal crystallization conditions. In addition, the higher the CNC content, the faster the crystallization of PHS/CNC composites. The heterogeneous nucleating agent role of CNC was directly confirmed by the crystalline morphology study; moreover, the crystal structure of PHS remained unmodified despite the presence of CNC. As a reinforcing nanofiller, CNC also improved the mechanical property of PHS, especially the Young’s modulus and yield strength. In brief, low contents of CNC may improve both the crystallization and mechanical property of PHS, providing an easy method to tune the physical property and promote the wider application of biodegradable polymers.

3D Printed Multi-Functional Scaffolds Based on Poly(ε-Caprolactone) and Hydroxyapatite Composites

3D Printed biodegradable polymeric scaffolds are critical to repair a bone defect, which can provide the individual porous and network microenvironments for cell attachment and bone tissue regeneration. Biodegradable PCL/HA composites were prepared with the blending of poly(ε-caprolactone) (PCL) and hydroxyapatite nanoparticles (HA). Subsequently, the PCL/HA scaffolds were produced by the melting deposition-forming method using PCL/HA composites as the raw materials in this work. Through a serial of in vitro assessments, it was found that the PCL/HA composites possessed good biodegradability, low cell cytotoxicity, and good biocompatibility, which can improve the cell proliferation of osteoblast cells MC3T3-E1. Meanwhile, in vivo experiments were carried out for the rats with skull defects and rabbits with bone defects. It was observed that the PCL/HA scaffolds allowed the adhesion and penetration of bone cells, which enabled the growth of bone cells and bone tissue regeneration. With a composite design to load an anticancer drug (doxorubicin, DOX) and achieve sustained drug release performance, the multifunctional 3D printed PCL/HA/DOX scaffolds can enhance bone repair and be expected to inhibit probably the tumor cells after malignant bone tumor resection. Therefore, this work signifies that PCL/HA composites can be used as the potential biodegradable scaffolds for bone repairing.