1
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Wu M, Ren Q, Zhu X, Li W, Luo H, Wu F, Wang L, Zheng W, Cui P, Yi X. Super toughened blends of poly(lactic acid) and poly(butylene adipate-co-terephthalate) injection-molded foams via enhancing interfacial compatibility and cellular structure. Int J Biol Macromol 2023:125490. [PMID: 37348589 DOI: 10.1016/j.ijbiomac.2023.125490] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/03/2023] [Revised: 06/08/2023] [Accepted: 06/18/2023] [Indexed: 06/24/2023]
Abstract
Biodegradable poly(lactic acid) (PLA) foams have drawn increasing attention due to environmental challenges and petroleum crisis. However, it still remains a challenge to prepare PLA foams with fine cellular structures and high impact property, which significantly hinders its widespread application. Herein, phase interface-enhanced PLA/ poly(butylene adipate-co-terephthalate) (PBAT) blend foam, modified by a reactive compatibilizer through a simple reactive extrusion, was produced via a core-back foam injection molding technique. The obtained PLA blend foams displayed an impact strength as high as 49.1 kJ/m2, which was 9.3 and 6.4 times that of the unmodified PLA/PBAT blend and its corresponding foam, respectively. It proved that the interfacial adhesion and cell size both strongly affected the impact strength of injection-molded PLA/PBAT foams, and two major conclusions were proposed. First, enhancing interfacial adhesion could cause a brittle-tough transition of PLA/PBAT foams. Additionally, for foams with high interfacial adhesion, small cell size (<12 μm) was more favorable for the stretching of cells and extension of the whitened region in comparison with big cell size (cell size >60 μm), leading to the drastic toughening of PLA blends. This study provides a feasible, industrially scalable and practical strategy to prepare super toughened and fully biodegradable PLA materials.
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Affiliation(s)
- Minghui Wu
- Ningbo Key Lab of Polymer Materials, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang Province 315201, PR China; Faculty of Science and Engineering, University of Nottingham Ningbo China, 199 Taikang East Road, Ningbo 315000, PR China
| | - Qian Ren
- Ningbo Key Lab of Polymer Materials, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang Province 315201, PR China; University of Chinese Academy of Sciences, Beijing 100049, PR China
| | - Xiuyu Zhu
- Ningbo Key Lab of Polymer Materials, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang Province 315201, PR China
| | - Wanwan Li
- Ningbo Key Lab of Polymer Materials, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang Province 315201, PR China
| | - Haibin Luo
- Ningbo Key Lab of Polymer Materials, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang Province 315201, PR China
| | - Fei Wu
- Ningbo Key Lab of Polymer Materials, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang Province 315201, PR China
| | - Long Wang
- Ningbo Key Lab of Polymer Materials, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang Province 315201, PR China; University of Chinese Academy of Sciences, Beijing 100049, PR China.
| | - Wenge Zheng
- Ningbo Key Lab of Polymer Materials, Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang Province 315201, PR China; University of Chinese Academy of Sciences, Beijing 100049, PR China
| | - Ping Cui
- Faculty of Science and Engineering, University of Nottingham Ningbo China, 199 Taikang East Road, Ningbo 315000, PR China
| | - Xiaosu Yi
- Faculty of Science and Engineering, University of Nottingham Ningbo China, 199 Taikang East Road, Ningbo 315000, PR China
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2
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From the perspective of cells as dispersed phase in foam injection molding: Cell deformation of PP/PTFE foams. POLYMER 2023. [DOI: 10.1016/j.polymer.2023.125842] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/09/2023]
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3
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Ren Q, Wu M, Wang L, Zheng W, Hikima Y, Semba T, Ohshima M. Light and strong poly (lactic acid)/ cellulose nanofiber nanocomposite foams with enhanced rheological and crystallization property. J Supercrit Fluids 2022. [DOI: 10.1016/j.supflu.2022.105758] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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4
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Wu Y, Zhang S, Han S, Yu K, Wang L. Regulating cell morphology of poly (lactic acid) foams from microcellular to nanocellular by crystal nucleating agent. Polym Degrad Stab 2022. [DOI: 10.1016/j.polymdegradstab.2022.110117] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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5
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The synergistic effect of polytetrafluoroethylene in-situ fibrillation and dibenzoyl sebacate hydrazide on the crystallization and foaming behavior of poly (lactic acid). Int J Biol Macromol 2022; 221:523-535. [PMID: 36089093 DOI: 10.1016/j.ijbiomac.2022.09.032] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/17/2022] [Revised: 09/03/2022] [Accepted: 09/05/2022] [Indexed: 11/22/2022]
Abstract
The fully degradable poly (lactic acid) foam with green environmental protection characteristics can alleviate the shortage of petroleum resources caused by the application of plastics. However, due to the inherent low melt strength and slow crystallization rate of linear PLA. It is difficult to obtain PLA microcellular foam with good morphology. In order to obtain PLA microcellular foam with ultra-high expansion ratio and small cell size, PTFE (polytetrafluoroethylene) nanofibers with excellent CO2 adsorption rate were introduced. Self-assembled nucleator TMC-300(dibenzoyl sebacate hydrazide) was also introduced to blend with PLA to obtain small-sized cells. The results show that the PTFE entanglement network as a self-assembled template can effectively improve the early crystallization nucleation efficiency and increase the crystallinity of branched PLA (CBPLA)/TMC by 7 %. The microcellular foam with PTFE content of 0.5 wt% (CBPLA/TMC/PTFE 0.5) was successfully prepared by physical foaming agent, which had the lowest cell size (8.7 μm) And high expansion ratio (1200 %).
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6
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Chai J, Wang G, Zhang A, Dong G, Li S, Zhao J, Zhao G. Microcellular injection molded lightweight and tough poly (L-lactic acid)/in-situ polytetrafluoroethylene nanocomposite foams with enhanced surface quality and thermally-insulating performance. Int J Biol Macromol 2022; 215:57-66. [PMID: 35718146 DOI: 10.1016/j.ijbiomac.2022.06.091] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/27/2022] [Revised: 06/11/2022] [Accepted: 06/11/2022] [Indexed: 01/13/2023]
Abstract
High-performance microcellular polymer foams have been widely used all over the world, while the excessive usage of petroleum-based polymers caused serious environmental problems. As the eco-friendly awareness is increasing significantly, poly (L-lactic acid) (PLLA), as a typical biomass polymer, has gradually attracted widespread attention. However, the slow crystallization and poor melt strength of PLLA lead to low foaming ability and thus limiting its industrial applications. Herein, a novel and scalable strategy by coupling in-situ fibrillation and mold-opening microcellular injection molding (MOMIM) was developed to fabricate lightweight and tough PLLA/polytetrafluoroethylene (PTFE) foams. Thanks to the reticulated in-situ PTFE nanofibrils with a diameter of 100-200 nm, the crystallization and viscoelasticity of PLLA were dramatically promoted, and further contributing to its foaming ability. The expansion ratio of the MOMIM PLLA/PTFE foam was increased by 86 % compared with the regular microcellular injection molded (RMIM) PLLA foam. Moreover, the lower foam density and the toughening effect of PTFE nanofibrils resulted in the outstanding ductility of the PLLA/PTFE foams, whose tensile elongation, flexural strength, and impact strength were maximally increased by 52 %, 28 %, and 48 %, compared with PLLA foams. More importantly, the thermally-insulating performance and surface quality of PLLA/PTFE foams were also greatly improved.
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Affiliation(s)
- Jialong Chai
- Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan, Shandong 250061, China
| | - Guilong Wang
- Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan, Shandong 250061, China; School of Mechanical & Vehicle Engineering, Linyi University, Linyi, Shandong 276005, China.
| | - Aimin Zhang
- Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan, Shandong 250061, China
| | - Guiwei Dong
- Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan, Shandong 250061, China; State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, Donghua University, Shanghai 201620, China
| | - Shuai Li
- School of Mechanical & Vehicle Engineering, Linyi University, Linyi, Shandong 276005, China
| | - Jinchuan Zhao
- Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan, Shandong 250061, China.
| | - Guoqun Zhao
- Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Shandong University, Jinan, Shandong 250061, China
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7
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Chai K, Xu Z, Chen D, Liu Y, Fang Y, Song Y. Effect of nano
TiO
2
on the cellular structure and mechanical properties of wood flour/polypropylene composite foams via mold‐opening foam injection molding. J Appl Polym Sci 2022. [DOI: 10.1002/app.52603] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/02/2023]
Affiliation(s)
- Kun Chai
- Engineering Research Center of Advanced Wooden Materials (Ministry of Education) Northeast Forestry University Harbin China
| | - Zesheng Xu
- Engineering Research Center of Advanced Wooden Materials (Ministry of Education) Northeast Forestry University Harbin China
| | - Dong Chen
- Engineering Research Center of Advanced Wooden Materials (Ministry of Education) Northeast Forestry University Harbin China
| | - Yingtao Liu
- Engineering Research Center of Advanced Wooden Materials (Ministry of Education) Northeast Forestry University Harbin China
| | - Yiqun Fang
- Engineering Research Center of Advanced Wooden Materials (Ministry of Education) Northeast Forestry University Harbin China
| | - Yongming Song
- Engineering Research Center of Advanced Wooden Materials (Ministry of Education) Northeast Forestry University Harbin China
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8
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Wei X, Luo J, Wang X, Zhou H, Pang Y. ScCO 2-assisted fabrication and compressive property of poly (lactic acid) foam reinforced by in-situ polytetrafluoroethylene fibrils. Int J Biol Macromol 2022; 209:2050-2060. [PMID: 35490769 DOI: 10.1016/j.ijbiomac.2022.04.186] [Citation(s) in RCA: 8] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/23/2022] [Revised: 04/14/2022] [Accepted: 04/25/2022] [Indexed: 01/17/2023]
Abstract
As an effective alternative for petrochemical-based polymers, bio-based poly (lactic acid) (PLA) foam has been anticipated to alleviate enormous environmental pollution caused by microplastics. However, some difficulties involved in PLA foaming process due to the inherently poor melt strength and crystallization properties. In this context, a small amount of polytetrafluoroethylene (PTFE) was incorporated into PLA matrix to solve the aforementioned issues. Scanning electron microscopy measurement exhibited that PTFE fibrils and their physical networks were formed in molten PLA after blending. Due to these PTFE networks, approximately 2 orders of magnitudes increment in the storage modulus and more than 20% improvement in crystallinity of PLA were obtained. Diverse PLA samples were successfully foamed by a cost-effective, green and supercritical CO2-assisted foaming method. The PLA/PTFE foam with the PTFE content of 5 wt% (PLA/PTFE5) possessed the smallest pore size (9.51 μm) and the highest pore density (2.60 × 108 pores/cm3). In addition, the average specific compressive strength of PLA/PTFE5 foam was enhanced 30% in comparison with that of pure PLA foam. Overall, this study could provide a prospective strategy for developing bioderived and biodegradable polymer foams with controllable pore structures and high compression property.
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Affiliation(s)
- Xinyi Wei
- Beijing Key Laboratory of Quality Evaluation Technology for Hygiene and Safety of Plastics, College of Chemistry and Materials Engineering, Beijing Technology and Business University, Beijing 100048, People's Republic of China
| | - Jingyun Luo
- Beijing Key Laboratory of Quality Evaluation Technology for Hygiene and Safety of Plastics, College of Chemistry and Materials Engineering, Beijing Technology and Business University, Beijing 100048, People's Republic of China
| | - Xiangdong Wang
- Beijing Key Laboratory of Quality Evaluation Technology for Hygiene and Safety of Plastics, College of Chemistry and Materials Engineering, Beijing Technology and Business University, Beijing 100048, People's Republic of China
| | - Hongfu Zhou
- Beijing Key Laboratory of Quality Evaluation Technology for Hygiene and Safety of Plastics, College of Chemistry and Materials Engineering, Beijing Technology and Business University, Beijing 100048, People's Republic of China.
| | - Yongyan Pang
- Laboratory of Polymers and Composites, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang 315201, People's Republic of China.
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9
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Wang H, Peng X, Liu F, Song X, Wang H, Geng L, Huang A. Facile preparation of super lightweight and highly elastic thermoplastic polyurethane bead blend foam with microporous segregated network structure for good interfacial adhesion. J Supercrit Fluids 2022. [DOI: 10.1016/j.supflu.2022.105568] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/24/2023]
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10
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Hasanzadeh R, Azdast T, Mojaver M, Darvishi MM, Park CB. Cost-effective and reproducible technologies for fabrication of tissue engineered scaffolds: The state-of-the-art and future perspectives. POLYMER 2022. [DOI: 10.1016/j.polymer.2022.124681] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/27/2022]
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11
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Wu G, Song R, Ma Y, Xie J, Yang W, Xie P. Polypropylene‐based
in situ
fibrillation‐reinforced
ternary composite foams with improved
filler‐phase
dispersion. POLYM ENG SCI 2022. [DOI: 10.1002/pen.25848] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/01/2023]
Affiliation(s)
- Gaojian Wu
- College of Mechanical and Electrical Engineering Beijing University of Chemical Technology Beijing China
| | - Renda Song
- College of Mechanical and Electrical Engineering Beijing University of Chemical Technology Beijing China
| | - Yitao Ma
- College of Mechanical and Electrical Engineering Beijing University of Chemical Technology Beijing China
| | - Jinzhao Xie
- College of Mechanical and Electrical Engineering Beijing University of Chemical Technology Beijing China
| | - Weimin Yang
- College of Mechanical and Electrical Engineering Beijing University of Chemical Technology Beijing China
- State Key Laboratory of Organic‐Inorganic Composites Beijing University of Chemical Technology Beijing China
| | - Pengcheng Xie
- College of Mechanical and Electrical Engineering Beijing University of Chemical Technology Beijing China
- State Key Laboratory of Organic‐Inorganic Composites Beijing University of Chemical Technology Beijing China
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12
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Li P, Zhu X, Kong M, Lv Y, Huang Y, Yang Q, Li G. Fully biodegradable polylactide foams with ultrahigh expansion ratio and heat resistance for green packaging. Int J Biol Macromol 2021; 183:222-234. [PMID: 33930441 DOI: 10.1016/j.ijbiomac.2021.04.146] [Citation(s) in RCA: 11] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Abstract] [Key Words] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/08/2021] [Revised: 04/19/2021] [Accepted: 04/23/2021] [Indexed: 01/11/2023]
Abstract
Long chain branching (LCB) structures are efficiently introduced into polylactide (PLA) by employing sustainable soybean oil (SO) under the initiation of trace amount of cyclic peroxide, which displays robust foamability and heat resistance. It is discovered that with the introduction of 0.6 wt% SO, the expansion ratio and Vicat softening temperature of LCB PLA are sharply raised to 75.2-fold and 155.8 °C, respectively, which is about 17.9 and 2.6 times those of linear PLA. This is because that the amounts of LCB structures are significantly increased in LCB PLA by the addition of SO with low reactivity of internal CC bonds, which can avoid the oligomerization reaction, resulting in more dramatically improved melting strength and crystallization performance of LCB PLA. Moreover, the hydrolytic degradation of LCB PLA is largely expedited as compared to linear PLA, owing to the more rapid water permeation caused by the loose packing of LCB structures. Finally, the PLA foam tray with light weight and good heat resistance is successfully developed by using LCB PLA with 0.6 wt% SO through extrusion foaming with supercritical carbon oxide and thermoforming techniques. Hence, this research offers a green route to produce eco-friendly light-weight and high-heat-resistance LCB-PLA foam with full biodegradability, which is an ideal alternative to the non-degradable oil-based plastics in the field of disposable packaging products.
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Affiliation(s)
- Peng Li
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering of China, Sichuan University, Chengdu 610065, PR China
| | - Xiaoyi Zhu
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering of China, Sichuan University, Chengdu 610065, PR China
| | - Miqiu Kong
- School of Aeronautics and Astronautics, State Key Laboratory of Polymer Materials Engineering of China, Sichuan University, Chengdu 610065, PR China.
| | - Yadong Lv
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering of China, Sichuan University, Chengdu 610065, PR China
| | - Yajiang Huang
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering of China, Sichuan University, Chengdu 610065, PR China
| | - Qi Yang
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering of China, Sichuan University, Chengdu 610065, PR China
| | - Guangxian Li
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering of China, Sichuan University, Chengdu 610065, PR China
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13
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Anstey A, Chang E, Kim ES, Rizvi A, Kakroodi AR, Park CB, Lee PC. Nanofibrillated polymer systems: Design, application, and current state of the art. Prog Polym Sci 2021. [DOI: 10.1016/j.progpolymsci.2020.101346] [Citation(s) in RCA: 14] [Impact Index Per Article: 4.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/25/2022]
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14
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Mort R, Vorst K, Curtzwiler G, Jiang S. Biobased foams for thermal insulation: material selection, processing, modelling, and performance. RSC Adv 2021; 11:4375-4394. [PMID: 35424381 PMCID: PMC8694562 DOI: 10.1039/d0ra09287h] [Citation(s) in RCA: 13] [Impact Index Per Article: 4.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/31/2020] [Accepted: 12/09/2020] [Indexed: 01/17/2023] Open
Abstract
With the urgent need for the development of sustainable materials and a circular economy, a surge of research regarding biobased materials and associated processing methods has resulted in many experimental biobased foams. Although several biobased foams are already shown to have thermal and mechanical properties competitive with expanded polystyrene, there remains a fundamental knowledge gap leading to limited understanding of the principles that determine performance. This review outlines the progress in this burgeoning field, introducing materials selection and processing, comparing performance, examining efforts in modelling physical properties, and discusses challenges in applying models to real biobased systems. The focus is on low thermal conductivity, which is a critical property for temperature-controlled applications such as packaging for refrigerated/frozen foods, medications, and vaccines as well as building materials. Currently, the trend in the field is moving towards fully biobased and compostable foams, though partially biobased polyurethane foams remain the most consistent performers. To illustrate the foam structure–property relationship, thermal conductivity, cell size, and density data were compiled. Given the complexity of biobased foams, heat transfer models aid in identifying crucial variables. However, data relevant to the insulation capability of biobased foams is not fully reported in many references. To address this issue, we employed a dimensional analysis to fill the gaps, revealing a power law correlation between thermal conductivity and relative density. Our approach is not intended as a robust prediction technique, but rather a simple demonstration of how biobased foams data could be utilized to predict the most promising materials and methods. This review outlines the progress in biobased foams with a focus on low thermal conductivity. It introduces materials selection and processing, compares performance, examines modelling of physical properties, and discusses challenges in applying models to real systems.![]()
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Affiliation(s)
- Rebecca Mort
- Materials Science and Engineering, Iowa State University Ames Iowa 50011 USA .,Polymer and Food Protection Consortium, Iowa State University Ames Iowa 50011 USA
| | - Keith Vorst
- Food Science and Human Nutrition, Iowa State University Ames Iowa 50011 USA.,Polymer and Food Protection Consortium, Iowa State University Ames Iowa 50011 USA
| | - Greg Curtzwiler
- Food Science and Human Nutrition, Iowa State University Ames Iowa 50011 USA.,Polymer and Food Protection Consortium, Iowa State University Ames Iowa 50011 USA
| | - Shan Jiang
- Materials Science and Engineering, Iowa State University Ames Iowa 50011 USA .,Polymer and Food Protection Consortium, Iowa State University Ames Iowa 50011 USA
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15
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Zhao C, Mark LH, Kim S, Chang E, Park CB, Lee PC. Recent progress in micro‐/nano‐fibrillar reinforced polymeric composite foams. POLYM ENG SCI 2021. [DOI: 10.1002/pen.25643] [Citation(s) in RCA: 17] [Impact Index Per Article: 5.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/19/2022]
Affiliation(s)
- Chongxiang Zhao
- Department of Mechanical and Industrial Engineering University of Toronto Toronto Ontario Canada
| | - Lun Howe Mark
- Department of Mechanical and Industrial Engineering University of Toronto Toronto Ontario Canada
| | - Sundong Kim
- Department of Mechanical and Industrial Engineering University of Toronto Toronto Ontario Canada
| | - Eunse Chang
- Department of Mechanical and Industrial Engineering University of Toronto Toronto Ontario Canada
| | - Chul B. Park
- Department of Mechanical and Industrial Engineering University of Toronto Toronto Ontario Canada
| | - Patrick C. Lee
- Department of Mechanical and Industrial Engineering University of Toronto Toronto Ontario Canada
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16
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The Microcellular Structure of Injection Molded Thick-Walled Parts as Observed by In-Line Monitoring. MATERIALS 2020; 13:ma13235464. [PMID: 33266307 PMCID: PMC7730052 DOI: 10.3390/ma13235464] [Citation(s) in RCA: 9] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 11/03/2020] [Revised: 11/22/2020] [Accepted: 11/26/2020] [Indexed: 11/16/2022]
Abstract
The aim of the study was to detect the influence of nitrogen pressure on the rheological properties and structure of PA66 GF30 thick-walled parts, produced by means of microcellular injection molding (MIM), using the MuCell® technology. The process was monitored in-line with pressure and temperature sensors assembled in the original injection mold. The measured data was subsequently used to evaluate rheological properties inside an 8.4 mm depth mold cavity. The analysis of the microcellular structure was related to the monitored in-line pressure and temperature changes during the injection process cycle. A four-times reduction of the maximum filling pressure in the mold cavity for MIM was found. At the same time, the holding pressure was taken over by expanding cells. The gradient effect of the cells distribution and the fiber arrangement in the flow direction were observed. A slight influence of nitrogen pressure on the cells size was found. Cells with a diameter lower than 20 µm dominate in the analyzed cases. An effect of reduction of the average cells size in the function of distance to the gate was observed. The creation of structure gradient and changes of cells dimensions were evaluated by SEM images and confirmed with the micro CT analysis.
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17
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Chang Y, Chiu M, Chen S, Chang C, Tseng C. Establishing a rapid cooling complex mold design for the quality improvement of microcellular injection molding. POLYM ENG SCI 2020. [DOI: 10.1002/pen.25538] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Yung‐Hsiang Chang
- R&D Center for Smart Manufacturing Chung Yuan Christian University Taoyuan Taiwan
| | - Min‐Chi Chiu
- R&D Center for Smart Manufacturing Chung Yuan Christian University Taoyuan Taiwan
| | - Shia‐Chung Chen
- R&D Center for Smart Manufacturing Chung Yuan Christian University Taoyuan Taiwan
| | - Che‐Wei Chang
- R&D Center for Smart Manufacturing Chung Yuan Christian University Taoyuan Taiwan
| | - Chia‐Yen Tseng
- R&D Center for Smart Manufacturing Chung Yuan Christian University Taoyuan Taiwan
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