Effect of the structural features of biobased linear polyester plasticizers on the crystallization of polylactides

Research progress in fully biorenewable tough blends of polylactide and green plasticizers

Plasticized PLA plastic films are being increasingly used in, among others, packaging and agriculture sectors in an attempt to address the rapid growth of municipal waste. The present paper aims to review the recent progress and the state-of-the-art in the field of fully bio-renewable tough blends of PLA with green plasticizers aimed at developing flexible packaging films. The different classes of green substances, derived from completely bio-renewable resources, used as potential plasticizers for PLA resins are reviewed. The effectiveness of these additives for PLA plasticization is discussed by describing their effects on different properties of PLA. The performance of these blends is primarily determined by the solvent power, compatibility, efficiency, and permanence of plasticizer present in the PLA matrix of resulting films. The various chemical modification strategies employed to tailor the phase interactions, dispersion level and morphology, plasticization efficiency, and permanence, including functionalization, oligomerization, polymerization and self-crosslinking, grafting and copolymerization, and dynamic vulcanization are demonstrated. Sometimes a third component has also been added to the plasticized binary blends as compatibilizer to further promote dispersion and interfacial adhesion. The impact of chemical structure, size and molecular weight, chemical functionalities, polarity, concentration, topology as well as molecular architectures of the plasticizers on the plasticizer performance and the overall characteristics of resulting plasticized PLA materials is discussed. The morphological features and toughening mechanisms for PLA/plasticizer blends are also presented. The different green liquids employed show varying degree of plasticization. Some are more useful for semi-rigid applications, while some others can be used for very flexible products. There is an optimum level of plasticizer in PLA matrices above which the tensile ductility deteriorates. Esters-derivatives of bio-based plasticizers have been shown to be very promising additives for PLA modification. Some plasticizers impart additional functions such as antioxidation and antibacterial activity to the resulting PLA materials, or compatibilization in PLA-based blends. While the primary objective of plasticization is to boost the processability, flexibility, and toughness over wider practical conditions, the bio-degradability, permeability and long-term stability of microstructure (and thereby properties) of the plasticized films against light, weathering, thermal aging, and oxidation deserve further investigations.

High performance poly(L-lactic acid)-based film by one-step synthesis of poly (L-lactic acid-co-butylene itaconate-co-glycolic acid) for efficient preservation of yogurt storage

Biodegradable poly(L-lactic acid) (PLLA) has seldom used for dairy packaging due to medium permeability and brittleness. Novel PLLA copolymers, poly (L-lactic acid-co-butylene itaconate-co-glycolic acid) (PLBIGA), were developed by integrating glycolic acid (GA) and poly(butylene itaconate) (PBI) into PLLA's structure using low molecular weight PLLA as a key initiator. Then, packaging materials with better barrier and mechanical properties were obtained by blended PLBIGA with PLLA. Both PLLA/PLBIGA films and polyethylene nylon composite film (PE/NY) were used for stirred yogurt packaging and storage at 4 °C for 25 days. Results revealed that yogurt packed by PLLA/PLBIGA films maintained stabler water-holding capacity, color, and viscosity over the storage period. Moreover, the integrity of the gel structure and the total viable count of lactic acid bacteria in yogurt packaged in PLLA/40-PLBIGA8 were also found to be superior to those in PE/NY packages, highlighting its eco-friendly advantages in dairy packaging.

Facile exfoliation and physicochemical characterization of Thespesia populnea plant leaves based bioplasticizer macromolecules reinforced with polylactic acid biofilms for packaging applications

Plasticizers are active ingredients added to the polymer to increase its workability. Since synthetic plasticizer is not ecofriendly and toxic in nature, it is a real cause for concern. On this basis, our study focuses on plasticizer extraction from plant-based resources. In this research work, Thespesia populnea leaves are utilized for the isolation of biological macromolecules with a plasticizing effect for biofilm applications. This extraction process is done through solvent extraction, amination, slow pyrolysis, and surface catalysis process. The physico-chemical and microstructural characterization of novel plasticizer particles were studied for the first time. The lower crystallinity index and crystalline size obtained from X-ray diffraction is 50.08 % and 20.45 nm respectively. Energy dispersive spectroscopy, particle sizer analysis, atomic force microscopy, and scanning electron microscopy are used to assess surface morphology of this plasticizer. The thermogram and differential thermal analysis curves give the information about degradation behavior of plasticizers and their thermal stability. The glass transition temperature of the extracted plasticizer is 60.56 °C. The plasticizing effect of the plasticizer is studied through film fabrication of polylactic acid which was blended with the extracted plasticizer. The mechanical property of biofilm was improved with the addition of plasticizer. The elongation break percentage (for 5 % plasticizer 46.12 %) was increased compared to others with moderate tensile strength. However, the tensile and elongation modulus decreases with the increase of plasticizer content. The crystallinity of the PLA film was improved after the plasticization. The thermal stability also increased with 3 % addition of the plasticizer. The isolated plasticizer was soluble in water and its molecular weight ≈380.

Preparation of flexible poly(l-lactide)-b-poly(ethylene glycol)-b-poly(l-lactide)/talcum/thermoplastic starch ternary composites for use as heat-resistant and single-use bioplastics

Poly(l-lactide)-b-poly(ethylene glycol)-b-poly(l-lactide) block copolymer (PLLA-PEG-PLLA) is a highly flexible bioplastic, yet its use in practical applications is limited due to its poor heat resistance and high production cost. In this study, talcum was used as a nucleating agent to improve the heat resistance, and thermoplastic starch (TPS) was used as a low-cost filler to reduce the cost of production. PLLA-PEG-PLLA/talcum/TPS and PLLA/talcum/TPS ternary composites with 4 wt% talcum and various TPS contents were prepared by melt blending before injection molding and were then evaluated. When PEG middle-blocks were present, the PLLA-PEG-PLLA-based composites showed a higher crystallinity, more flexibility, and a higher heat resistance than the PLLA-based composites. Although the addition of TPS decreased the heat resistance of all the composites, the PLLA-PEG-PLLA/talcum/TPS composites still had high Vicat softening temperatures (VST, 113-131 °C) and demonstrated a good dimensional stability to heat by maintaining their original shapes upon heat exposure. The biodegradation test in soil suggested that the synergistic effect of the PEG middle-blocks and TPS significantly increased the biodegradability of the PLLA-PEG-PLLA/talcum/TPS composites. This improved heat resistance, lower cost, and accelerated biodegradation make PLLA-PEG-PLLA/talcum/TPS composites a promising material to be used as heat-resistant and single-use bioplastic products.

Melt-spun bio-based PLA-co-PET copolyester fibers with tunable properties: Synergistic effects of chemical structure and drawing process

The fabrication of bio-based copolyester fiber with adjustable crystallization, orientation structure and mechanical property still remains a great challenge. In this study, a series of copolyester fibers based on terephthalic acid (PTA), ethylene glycol (EG) and l-Lactide (L-LA) were prepared via melt copolymerization and spinning. The resultant PLA-co-PET (PETLA) fibers exhibited tunable structure and property due to the synergistic effects of chemical structure and drawing process. The chemical structure of PETLA was confirmed by NMR, FTIR and XRD, which suggested that the random degree of copolymer increased with LA content and the viscosity decreased with the increase of LA content. The crystallization behavior, melting characteristic, thermal stability and rheological property were investigated by DSC, TGA and rheometer, the results indicated that all the PETLA exhibited the crystallization capacity, melting temperature and thermal stability were slightly affected by LA segment. The synergistic effects of LA segment and spinning process on PETLA structure and property were analyzed by WAXD and SAXS. The breaking strength of PETLA fibers dropped from 5.3 cN/dtex of PET to 2.8 cN/dtex of PET₈₅LA₁₅, which still met the requirements of most textile applications. Therefore, our work presented a feasible approach to prepare bio-based polyester fibers with tunable property.