1
|
Huang Y, Yang Y, He D, Liu L, Wang P, Bi W, Kan Z, Xu K, Du G, Zhang L. Supramolecular self-assembly for synthesis of novel chitosan-based adhesive in wood composites so as to improve waterproofing and flame retardancy. Int J Biol Macromol 2025; 284:138121. [PMID: 39608525 DOI: 10.1016/j.ijbiomac.2024.138121] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/12/2024] [Revised: 08/09/2024] [Accepted: 11/25/2024] [Indexed: 11/30/2024]
Abstract
As awareness of building safety and fire prevention grows, the demand for fire-retardant materials is gradually increasing. The need for flame-retardant wood composites is particularly urgent in public, high-rise, and commercial buildings. However, most of the current research has focused on adding flame retardants, often at the expense of mechanical properties. This study prepared a fully bio-based flame retardant, high-strength, and boiling water resistant adhesive using supramolecular self-assembly strategy. In this work, chitosan, malic acid, and phytic acid were dissolved in water in one step, and the resulting adhesive is fully bio-based and environmentally friendly. Next, this adhesive had been applied to multi-layer wooden boards to prepare wood composites with excellent mechanical properties (the highest shear dry strength was 1.66 MPa). Furthermore, the crosslinked network created by the ester and amide bonds provides the wood composites with exceptional water resistance (the highest shear strength after boiling water treatment was 1.13 MPa). More importantly, the wood composites obtained have excellent flame retardancy (LOImax = 30.2 %) compared to natural wood. Therefore, this work provides a reference for producing water-resistant and flame-retardant wood materials without compromising their mechanical properties.
Collapse
Affiliation(s)
- Yuefeng Huang
- Yunnan Provincial Key Laboratory of Wood Adhesives and Glued Products, Southwest Forestry University, Kunming 650224, China
| | - Yaohong Yang
- Yunnan Provincial Key Laboratory of Wood Adhesives and Glued Products, Southwest Forestry University, Kunming 650224, China
| | - Di He
- Yunnan Provincial Key Laboratory of Wood Adhesives and Glued Products, Southwest Forestry University, Kunming 650224, China
| | - Li Liu
- Yunnan Provincial Key Laboratory of Wood Adhesives and Glued Products, Southwest Forestry University, Kunming 650224, China
| | - Peng Wang
- College of Biological, Chemical Sciences and Engineering, Jiaxing University, Jiaxing 314001, China.
| | - Wei Bi
- Yunnan Provincial Key Laboratory of Wood Adhesives and Glued Products, Southwest Forestry University, Kunming 650224, China
| | - Zhenqiang Kan
- Yunnan Provincial Key Laboratory of Wood Adhesives and Glued Products, Southwest Forestry University, Kunming 650224, China
| | - Kaimeng Xu
- Yunnan Provincial Key Laboratory of Wood Adhesives and Glued Products, Southwest Forestry University, Kunming 650224, China
| | - Guanben Du
- Yunnan Provincial Key Laboratory of Wood Adhesives and Glued Products, Southwest Forestry University, Kunming 650224, China.
| | - Lianpeng Zhang
- Yunnan Provincial Key Laboratory of Wood Adhesives and Glued Products, Southwest Forestry University, Kunming 650224, China.
| |
Collapse
|
2
|
Hao T, Xu K, Zheng X, Yao X, Li J, Yu Y, Liu Z. Hydrogen inhibition of wet AlLi alloy dust collector systems using a composite green biopolymer inhibitor based on chitosan/sodium alginate: Experimental and theoretical studies. Int J Biol Macromol 2024; 278:134708. [PMID: 39151867 DOI: 10.1016/j.ijbiomac.2024.134708] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/04/2024] [Revised: 07/31/2024] [Accepted: 08/11/2024] [Indexed: 08/19/2024]
Abstract
Aluminum‑lithium (AlLi) alloy polishing and grinding processes in wet dust collector systems could cause hydrogen fire and explosion. From the fundamental perspective of preventing hydrogen explosions, a safe, nontoxic, and sustainable modified green hydrogen inhibitor based on chitosan (CS) and sodium alginate (SA) was developed in this study and was used as a hydrogen evolution inhibitor for the processing of waste dust from AlLi alloys. The structure and elemental distribution of the synthesized material were characterized through characterization experiments. Hydrogen evolution experiments and a hydrolysis kinetic model were used to explore the inhibitory effect of modified CS/SA on AlLi alloy dust, and the results revealed that the inhibitory concentration of the hydrogen explosion lower limit was 0.40 wt%, with an inhibition efficiency of 91.93 %, indicating an 11.88-61.44 % improvement over that of CS and SA. As the inhibitor concentration increased and the temperature decreased, the hydrogen inhibition effect increased. Characterization experiments and density functional theory showed that CS/SA primarily formed a dense physical protective barrier on the dust surface through chemical adsorption and complexation reactions, interrupting the hydrogen evolution reaction between the metal and water. This study introduces a novel green modified hydrogen inhibitor that fundamentally addresses hydrogen generation and explosion.
Collapse
Affiliation(s)
- Tengteng Hao
- School of Resources and Civil Engineering, Northeastern University, Shenyang 110819, China
| | - Kaili Xu
- School of Resources and Civil Engineering, Northeastern University, Shenyang 110819, China.
| | - Xin Zheng
- School of Resources and Civil Engineering, Northeastern University, Shenyang 110819, China
| | - Xiwen Yao
- School of Resources and Civil Engineering, Northeastern University, Shenyang 110819, China
| | - Jishuo Li
- School of Resources and Civil Engineering, Northeastern University, Shenyang 110819, China
| | - Yanwu Yu
- School of Chemical Engineering and Environment, North University of China, Taiyuan 030051, China
| | - Zhenhua Liu
- School of Architecture and Environmental Engineering, Ningxia Institute of Science and Technology, Shizuishan 753000, China
| |
Collapse
|
3
|
Tu Z, Ou H, Ran Y, Xue H, Zhu F. Chitosan-based biopolyelectrolyte complexes intercalated montmorillonite: A strategy for green flame retardant and mechanical reinforcement of polypropylene composites. Int J Biol Macromol 2024; 277:134316. [PMID: 39094859 DOI: 10.1016/j.ijbiomac.2024.134316] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/07/2024] [Revised: 07/24/2024] [Accepted: 07/28/2024] [Indexed: 08/04/2024]
Abstract
Due to dwindling petroleum resources and the need for environmental protection, the development of bio-based flame retardants has received much attention. In order to explore the feasibility of fully biomass polyelectrolyte complexes (PEC) for polyolefin flame retardant applications, chitosan (CS), sodium alginate (SA), and sodium phytate (SP) were used to prepare CS-based fully biomass PEC intercalated montmorillonite (MMT) hybrid biomaterials (SA-CS@MMT and SP-CS@MMT). The effects of two hybrid biomaterials on the fire safety and mechanical properties of intumescent flame-retardant polypropylene (PP) composites were compared. The SP-CS@MMT showed the best flame retardancy and toughening effect at the same addition amount. After adding 5 wt% SP-CS@MMT, the limiting oxygen index (LOI) value of PP5 reached 30.9 %, and the peak heat release rate (pHRR) decreased from 1348 kW/m2 to 163 kW/m2. In addition, the hydrogen bonding between polyelectrolyte complexes significantly improved the mechanical properties of PP composites. Compared with PP2, the tensile strength of PP5 increased by 59 %. This study provided an efficient and eco-friendly strategy for the large-scale production of renewable biomaterials with good thermal stability and expanded the application of macromolecular biomaterials in the field of fire safety.
Collapse
Affiliation(s)
- Zhe Tu
- School of Safety Science and Engineering, Changzhou University, No. 21, Gehu Mid-Rd., Wujin dist., Changzhou 213164, Jiangsu, China
| | - Hongxiang Ou
- School of Safety Science and Engineering, Changzhou University, No. 21, Gehu Mid-Rd., Wujin dist., Changzhou 213164, Jiangsu, China.
| | - Yining Ran
- School of Safety Science and Engineering, Changzhou University, No. 21, Gehu Mid-Rd., Wujin dist., Changzhou 213164, Jiangsu, China
| | - Honglai Xue
- School of Safety Science and Engineering, Changzhou University, No. 21, Gehu Mid-Rd., Wujin dist., Changzhou 213164, Jiangsu, China
| | - Fang Zhu
- School of Safety Science and Engineering, Changzhou University, No. 21, Gehu Mid-Rd., Wujin dist., Changzhou 213164, Jiangsu, China
| |
Collapse
|
4
|
Wei A, Ou M, Wang S, Zou Y, Xiang C, Xu F, Sun L. Preparation of a Highly Flame-Retardant Urea-Formaldehyde Resin and Flame Retardance Mechanism. Polymers (Basel) 2024; 16:1761. [PMID: 39000619 PMCID: PMC11243799 DOI: 10.3390/polym16131761] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/06/2024] [Revised: 06/14/2024] [Accepted: 06/19/2024] [Indexed: 07/17/2024] Open
Abstract
Urea-formaldehyde (UF) resin is the most widely used adhesive resin. However, it is necessary to improve its flame-retardant performance to expand its applications. In this study, exploiting electrostatic interactions, anionic phytic acid and cationic chitosan were combined to form a bio-based intumescent flame-retardant, denoted phytic acid-chitosan polyelectrolyte (PCS). The molecular structure of the urea-formaldehyde resin was optimized by crosslinking with melamine and plasticizing with polyvinyl alcohol-124. Thus, by combining PCS with the urea-formaldehyde resin and with ammonium polyphosphate and ammonium chloride as composite curing agents, flame-retardant urea-formaldehyde resins (FRUFs) were prepared. Compared to traditional UF resin, FRUF showed excellent flame retardancy and not only reached the UL-94 V-0 level, but the limit of oxygen index was also as high as 36%. Compared to those of UF, the total heat release and peak heat release rate of FRUF decreased by 86.44% and 81.13%, respectively. The high flame retardancy of FRUF originates from the combination of oxygen and heat isolation by the dense carbon layer, quenching of phosphorus free radicals, and dilution of oxygen by a non-flammable gas. In addition, the mechanical properties of the FRUF remained good, even after modification. The findings of this study provide a reference for the flame-retardant application of FRUF for applications in multiple fields.
Collapse
Affiliation(s)
- An Wei
- College of Materials Science and Engineering, Guilin University of Electronic Technology, Guilin 541004, China
- Nanning Guidian Electronic Technology Research Institute Co., Ltd., Nanning 530000, China
| | - Meifeng Ou
- College of Materials Science and Engineering, Guilin University of Electronic Technology, Guilin 541004, China
| | - Shunxiang Wang
- College of Materials Science and Engineering, Guilin University of Electronic Technology, Guilin 541004, China
- Nanning Guidian Electronic Technology Research Institute Co., Ltd., Nanning 530000, China
| | - Yongjin Zou
- College of Materials Science and Engineering, Guilin University of Electronic Technology, Guilin 541004, China
- Nanning Guidian Electronic Technology Research Institute Co., Ltd., Nanning 530000, China
| | - Cuili Xiang
- College of Materials Science and Engineering, Guilin University of Electronic Technology, Guilin 541004, China
| | - Fen Xu
- College of Materials Science and Engineering, Guilin University of Electronic Technology, Guilin 541004, China
| | - Lixian Sun
- College of Materials Science and Engineering, Guilin University of Electronic Technology, Guilin 541004, China
| |
Collapse
|
5
|
Zhao X, Chen D, Shi M, Zhao R. Anchoring chitosan/phytic acid complexes on polypyrrole nanotubes as capacitive deionization electrodes for uranium capture from wastewater. Int J Biol Macromol 2024; 270:132491. [PMID: 38763240 DOI: 10.1016/j.ijbiomac.2024.132491] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/08/2024] [Revised: 05/12/2024] [Accepted: 05/16/2024] [Indexed: 05/21/2024]
Abstract
Capacitive deionization (CDI) technology holds great potential for rapid and efficient uranyl ion removal from wastewater. However, the related electrode materials still have much room for research. Herein, chitosan/phytic acid complexes were anchored on polypyrrole nanotubes (CS/PA-PPy) to fabricate the electrode for the electrosorption of uranyl ions (UO22+). In this system, polypyrrole nanotubes provided specific channels for ion and electron diffusion, and chitosan/phytic acid complexes offered selective sites for UO22+ binding. The results demonstrated that CS/PA-PPy via electrosorption showed faster kinetics and higher uranium uptake than those via physicochemical adsorption. The maximum adsorption capacity toward UO22+ via electrosorption (1.2 V) could reach 799.3 mg g-1, which was higher than most of the reported CDI electrodes. Electrochemical measurements and experimental characterizations showed that the electrosorption of UO22+ by CS/PA-PPy was a synergistic effect of capacitive process and physicochemical adsorption, in which the capacitive mechanism involved the formation of an electric double layer from hollow polypyrrole nanotubes, whereas the coordination of phosphate, amino and hydroxyl groups with UO22+ was attributed to physicochemical adsorption. With the rational design of material, along with its excellent uranium removal performance, this work exhibited a novel and potential composite electrode for uranium capture via CDI from wastewater.
Collapse
Affiliation(s)
- Xinyue Zhao
- Key Laboratory of Polyoxometalate and Reticular Material Chemistry of Ministry of Education, Faculty of Chemistry, Northeast Normal University, Changchun 130024, China
| | - Dingyang Chen
- Key Laboratory of Polyoxometalate and Reticular Material Chemistry of Ministry of Education, Faculty of Chemistry, Northeast Normal University, Changchun 130024, China
| | - Minsi Shi
- Key Laboratory of Polyoxometalate and Reticular Material Chemistry of Ministry of Education, Faculty of Chemistry, Northeast Normal University, Changchun 130024, China
| | - Rui Zhao
- Key Laboratory of Polyoxometalate and Reticular Material Chemistry of Ministry of Education, Faculty of Chemistry, Northeast Normal University, Changchun 130024, China.
| |
Collapse
|
6
|
Mi FL, Chen WY, Chen ZR, Chang IW, Wu SJ. Sequential removal of phosphate and copper(II) ions using sustainable chitosan biosorbent. Int J Biol Macromol 2024; 266:131178. [PMID: 38554905 DOI: 10.1016/j.ijbiomac.2024.131178] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/30/2023] [Revised: 03/09/2024] [Accepted: 03/26/2024] [Indexed: 04/02/2024]
Abstract
Although adsorbents are good candidates for removing phosphorus and heavy metals from wastewater, the use of biosorbents for the sequential treatment of phosphorus and copper has not yet been studied. Porous chitosan (CS)-based biosorbents (CGBs) were developed to adsorb phytic acid (PA), a major form of organic phosphate. This first adsorbate (PA) further served as an additional ligand (P-type ligand) for the CGBs (N-type ligand) to form a complex with the second adsorbate (copper). After the adsorption of PA (the first adsorbate), the spent CGBs were recycled and used as a new adsorbent to adsorb Cu(II) ions (the second adsorbate), which was expected to have a dual coordination effect through P, N-ligand complexation with copper. The interactions and complexation between CS, PA and Cu(II) ions on the PA-adsorbed CGBs (PACGBs) were investigated by performing FTIR, XPS, XRD, and SEM-EDS analyses. The PACGBs exhibited fast and enhanced adsorption of Cu(II) ions, owing to the synergistic effect of the amino groups of CS (the original ligand, N-type) and the phosphate groups of PA (an additional ligand, P-type) on the adsorption of Cu(II) ions. This is the first time that sequential removal of phosphorus and heavy metals by biosorbents has been performed using biosorbents.
Collapse
Affiliation(s)
- Fwu-Long Mi
- Department of Biochemistry and Molecular Cell Biology, School of Medicine, Taipei Medical University, Taipei 110, Taiwan; Graduate Institute of Medical Sciences, College of Medicine, Taipei Medical University, Taipei 110, Taiwan
| | - Wen-Yi Chen
- Department of Chemical Engineering, Ming Chi University of Technology, New Taipei City 243, Taiwan
| | - Zhi-Run Chen
- Department of Chemical Engineering, Ming Chi University of Technology, New Taipei City 243, Taiwan
| | - I-Wen Chang
- Department of Chemical Engineering, Ming Chi University of Technology, New Taipei City 243, Taiwan
| | - Shao-Jung Wu
- Department of Chemical Engineering, Ming Chi University of Technology, New Taipei City 243, Taiwan.
| |
Collapse
|