1
|
Sachcha IH, Paddar K, Minar MM, Rahman L, Hasan SK, Akhtaruzzaman M, Billah MT, Yasmin S. Development of eco-friendly biofilms by utilizing microcrystalline cellulose extract from banana pseudo-stem. Heliyon 2024; 10:e29070. [PMID: 38623235 PMCID: PMC11016604 DOI: 10.1016/j.heliyon.2024.e29070] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/18/2024] [Revised: 03/28/2024] [Accepted: 03/29/2024] [Indexed: 04/17/2024] Open
Abstract
Banana pseudo-stem, often considered as an underutilized plant part was explored as a potential reinforced material to develop an eco-friendly biofilm for food packaging applications. In this study, Microcrystalline cellulose (MCC) was extracted from banana pseudo-stem by alkali and acid hydrolysis treatment. The extracted MCC was used as a reinforced material in different concentrated polyvinyl alcohol (PVA) matrix alone as well as both PVA and Carboxymethyl Cellulose (CMC) matrix to develop biofilm by solvent casting method. The synthesized MCC powder was characterized by scanning electron microscope to ensure its microcrystalline structure and to observe surface morphology. The biofilms composed of MCC, PVA, and CMC were assessed through Fourier-transform infrared spectroscopy (FTIR), mechanical properties, water content, solubility, swelling degree, moisture barrier property (Water Vapor Permeability - WVP), and light barrier property (Light Transmission and Transparency). The FTIR analysis showed the rich bonding between the materials of the biofilms. The film incorporating a combination of PVA, CMC, and MCC (S6) exhibited the highest tensile strength at 26.67 ± 0.152 MPa, making it particularly noteworthy for applications in food packaging. MCC incorporation increased the tensile strength. The WVP content of the films was observed low among the MCC-induced films which is parallel to other findings. The lowest WVP content was showed by 1% concentrated PVA with MCC (S4) (0.223 ± 0.020 10-9 g/Pahm). The WVP content of S6 film was also considerably low. MCC-incorporated films also acted as a good UV barrier. Transmittance of the MCC induced films at UV range were observed on average 38% (S2), 36% (S4) and 6% (S6) which were almost 6% lower than the control films. The S6 film demonstrated the lowest swelling capacity (1.42%) and water content, indicating a significantly low solubility of the film. The film formulated with mixing of PVA, CMC and MCC (S6) was ahead in terms of food packaging characteristics than other films. Also, the outcomes of this study point out that MCC can be a great natural resource for packaging applications and in that regard, banana pseudo-stem proves to be an excellent source for waste utilization.
Collapse
Affiliation(s)
- Ishmam Haque Sachcha
- Department of Food Engineering and Technology, Hajee Mohammad Danesh Science and Technology University (HSTU), Dinajpur, 5200, Bangladesh
| | - Kushal Paddar
- Department of Food Engineering and Technology, Hajee Mohammad Danesh Science and Technology University (HSTU), Dinajpur, 5200, Bangladesh
| | - Minhajul Matin Minar
- Department of Food Engineering and Technology, Hajee Mohammad Danesh Science and Technology University (HSTU), Dinajpur, 5200, Bangladesh
| | - Latifur Rahman
- Sonali Bag Research Laboratory, Bangladesh Jute Mills Corporation, Dhaka, 1000, Bangladesh
| | - S.M. Kamrul Hasan
- Department of Food Processing and Preservation, Hajee Mohammad Danesh Science and Technology University (HSTU), Dinajpur, 5200, Bangladesh
| | - Md Akhtaruzzaman
- Department of Agro Product Processing Technology, Jashore University of Science and Technology (JUST), Jashore, Bangladesh
| | - Mir Tuhin Billah
- Department of Food Engineering and Technology, Hajee Mohammad Danesh Science and Technology University (HSTU), Dinajpur, 5200, Bangladesh
| | - Sabina Yasmin
- Department of Food Engineering and Technology, Hajee Mohammad Danesh Science and Technology University (HSTU), Dinajpur, 5200, Bangladesh
| |
Collapse
|
2
|
Niu L, He X, Zhang X, Liang W, Lin Q, Li W. Insights into the enhanced mechanism of electron beam pretreatment on application performance for poly (butylene adipate-co-terephthalate)/acetylated cellulose composite plastics. Carbohydr Polym 2024; 330:121840. [PMID: 38368116 DOI: 10.1016/j.carbpol.2024.121840] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/31/2023] [Revised: 01/15/2024] [Accepted: 01/17/2024] [Indexed: 02/19/2024]
Abstract
In this work, we developed a strategy to construct poly (butylene adipate-co-terephthalate) (PBAT) composite plastics with excellent mechanical properties, superior thermal stability and enhanced biodegradability by combining acetylated celluloses (ECs) mediated by electron beam irradiation (EBI), which works as a toughening agent. With findings, the EBI pretreatment assisted with acetylation was applied to develop ECs materials with a higher degree of acetylation than acetylation alone. The pretreated ECs with increased hydrophobicity tended to decrease the chance of self-aggregation and enhanced the interfacial compatibility and adhesion with PBAT in PBAT/ECs composite plastics. Thus, PBAT/ECs composite plastics exhibited a smoother and more uniform surface structure during preparation and offered higher tensile strength, water vapor transmission rate, water absorption rate, thermal stability and degradation rate, and lower elongation at a break during application. On top of that, the PBAT/ECs composite plastics were characterized by a series of methods containing Fourier transform infrared spectroscopy and X-ray diffraction, indicating that these properties are mainly caused by the acetylation of hydroxyl groups from cellulose and carboxyl groups of PBAT. The work is expected to expand the application scope of PBAT and cellulose and provide an attainable solution for a biodegradable substitute for traditional plastics.
Collapse
Affiliation(s)
- Li Niu
- College of Food Science and Engineering, Northwest A&F University, Yangling 712100, PR China
| | - Xinyi He
- College of Food Science and Engineering, Northwest A&F University, Yangling 712100, PR China
| | - Xiuyun Zhang
- College of Food Science and Engineering, Northwest A&F University, Yangling 712100, PR China
| | - Wei Liang
- College of Food Science and Engineering, Northwest A&F University, Yangling 712100, PR China
| | - Qian Lin
- College of Food Science and Engineering, Northwest A&F University, Yangling 712100, PR China
| | - Wenhao Li
- College of Food Science and Engineering, Northwest A&F University, Yangling 712100, PR China.
| |
Collapse
|
3
|
Gorgun E, Ali A, Islam MS. Biocomposites of Poly(Lactic Acid) and Microcrystalline Cellulose: Influence of the Coupling Agent on Thermomechanical and Absorption Characteristics. ACS OMEGA 2024; 9:11523-11533. [PMID: 38496940 PMCID: PMC10938393 DOI: 10.1021/acsomega.3c08448] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/29/2023] [Revised: 02/03/2024] [Accepted: 02/09/2024] [Indexed: 03/19/2024]
Abstract
In this study, poly(lactic acid) (PLA) and microcrystalline cellulose (MCC)-based green biocomposites were developed using a solution casting technique. Essentially, the bonding between PLA and MCC is quite feeble; therefore, the current study is conducted to strengthen the bonding by incorporating a coupling agent, thereby enhancing the overall quality of the biocomposites. Thus, the present study aimed to examine the influence of combined coupling agents-maleic anhydride (MAH) and maleic acid (MA) (MAH-MA)-on the properties of polylactic acid (PLA)/microcrystalline cellulose (MCC) biocomposites. The investigation also encompassed an examination of the impact of MCC loading (2, 3, and 5% w/w) into a PLA matrix. The Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) examination revealed the interfacial interaction and adhesion among MCC, PLA, and coupling agents and the formation of biocomposites. The incorporation of MAH-MA led to improved mechanical properties of the PLA/MCC biocomposites. Furthermore, the incorporation of MAH-MA into the PLA/3 wt % MCC composite exhibited enhancements in both the tensile strength and tensile modulus, accompanied by a reduced elongation at break. In addition, it is worth noting that the thermogravimetric analysis (TGA) curve of the PLA composite with 3% w/w of MCC and MAH-MA displayed a significant decrease in weight beyond a temperature threshold of 492.65 °C. The water absorption demonstrates that the incorporation of MAH-MA into the PLA/MCC composite led to advantageous water barrier characteristics. The observed improvements were attributed to the efficient dispersion of MCC at the most favorable amount of coupling agents, along with the chemical interactions involving grafting and esterification between MCC and the MAH-MA coupling agent. Furthermore, the incorporation of MAH-MA into the PLA/3% (w/w) MCC composite exhibited enhancements in both the tensile strength and tensile modulus, accompanied by a reduction in the elongation percentage at break. The experimental results about water absorption demonstrate that the incorporation of MAH-MA into the PLA/MCC composite led to advantageous water barrier characteristics. These improvements were attributed to good MCC dispersion and the chemical interactions involving grafting and esterification between the MCC and the MAH-MA coupling agent.
Collapse
Affiliation(s)
- Emre Gorgun
- Department
of Railway Systems, Sivas Cumhuriyet University, Sivas 58040, Turkey
| | - Alamry Ali
- Department
of Mechanical Engineering, College of Engineering
in Al-Kharj Prince Sattam bin Abdulaziz University, Al-Kharj 11942, Saudi Arabia
| | - Md. Saiful Islam
- Department
of Chemistry, Bangladesh Army University
of Engineering and Technology, Natore 6431, Bangladesh
| |
Collapse
|
4
|
Zhang Q, Chen J, Guo X, Lei H, Zou R, Huo E, Kong X, Liu W, Wang M, Ma Z, Li B. Mussel-inspired polydopamine-modified biochar microsphere for reinforcing polylactic acid composite films: Emphasizing the achievement of excellent thermal and mechanical properties. Int J Biol Macromol 2024; 260:129567. [PMID: 38246462 DOI: 10.1016/j.ijbiomac.2024.129567] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/08/2023] [Revised: 01/14/2024] [Accepted: 01/16/2024] [Indexed: 01/23/2024]
Abstract
Having poor interfacial compatibility between biochar microsphere (BM) and polylactic acid (PLA) should be responsible for the unbalance of composite film strength and toughness. Elucidating the effect of polydopamine (PDA) on BM and BM/PLA composite films is the ultimate goal of this study based on the mussel bionic principle. It was found that the strong adhesion of PDA on the BM surface was achieved, which improved the surface roughness and thermal stability. Also, PDA modification can facilitate crystallization, increase thermal properties, improve interfacial compatibility, and enhance the tensile properties of BM/PLA composite films. Silane-based PDA modified BM/PLA composite film exhibited the best tensile strength, tensile modulus, and elongation at break with 77.95 MPa, 1.87 GPa, and 7.30%. These noteworthy findings, achieving a simultaneous improvement in PLA strength and toughness, hold promising implications for its sustainability.
Collapse
Affiliation(s)
- Qingfa Zhang
- School of Engineering, Anhui Agricultural University, Hefei 230036, China; College of Biosystems Engineering and Food Science, Zhejiang University, Hangzhou 310058, China.
| | - Jianlong Chen
- School of Engineering, Anhui Agricultural University, Hefei 230036, China
| | - Xinyuan Guo
- School of Engineering, Anhui Agricultural University, Hefei 230036, China
| | - Hanwu Lei
- Department of Biological Systems Engineering, Washington State University, Richland, WA 99354, USA
| | - Rongge Zou
- Department of Biological Systems Engineering, Washington State University, Richland, WA 99354, USA
| | - Erguang Huo
- Jiangsu Key Laboratory of Micro and Nano Heat Fluid Flow Technology and Energy Application, School of Physical Science and Technology, Suzhou University of Science and Technology, Suzhou 215009, China
| | - Xiao Kong
- School of Materials Science and Engineering, University of Shanghai for Science and Technology, Shanghai 200093, China
| | - Weiwei Liu
- School of Engineering, Anhui Agricultural University, Hefei 230036, China
| | - Mingfeng Wang
- School of Engineering, Anhui Agricultural University, Hefei 230036, China
| | - Zhong Ma
- School of Engineering, Anhui Agricultural University, Hefei 230036, China
| | - Bin Li
- School of Engineering, Anhui Agricultural University, Hefei 230036, China
| |
Collapse
|