Biosugarcane-based carbon support for high-performance iron-based Fischer-Tropsch synthesis

Effects of Rare Earth Metal Promotion over Zeolite-Supported Fe-Cu-Based Catalysts on the Light Olefin Production Performance in Fischer-Tropsch Synthesis

Fischer-Tropsch synthesis (FTS), a significant reaction for effective H₂ utilization, is a promising approach for direct production of light olefins from syngas (H₂ + CO). For the FT-Olefin process, an efficient catalyst restricting the product distribution of FTS to light olefins is required. Aligned with this goal, we synthesized 24 catalysts comprising Fe and Cu in combination with rare earth metals (La, Ce, Nd, Ho, Er) and zeolite supports (ultrastable Y and mordenite). FT-Olefin performances of these catalysts were screened using a high-throughput test system at atmospheric pressure, and then promising catalysts were tested under high pressure in a conventional test system. Results show that Nd increases selectivity to light olefins and Ho suppresses C₅+ and coke formation. It is also demonstrated that zeolite-metal interaction, leading to a mixture of both acidic and basic sites, is significant in increasing light olefin production. The mordenite-supported 20 wt % Fe, 0.5 wt % Cu, and 0.5 wt % Ho catalyst provides the highest light olefin yield with the lowest coke and heavier hydrocarbon selectivity.

Preparation of Nitrogen Doped Biochar-Based Iron Catalyst for Enhancing Gasoline-Range Hydrocarbons Production

Developing catalysts to obtain high space time yield (STY) of gasoline-range hydrocarbons via Fischer-Tropsch synthesis (FTS) is a huge challenge due to the restriction of Anderson-Schulz-Flory distribution. Herein, a nitrogen doped biochar-based iron catalyst was synthesized by a one-step method using sugar cane bagasse as carbon precursor, which exhibited an excellent gasoline STY of 8.65 g_C5-12 g_Fe^-1 h^-1, exceeding most reported catalysts. A strong positive relationship between the amount of pyrrolic N and long-chain hydrocarbons selectivity was displayed. The characterization results indicated that pyrrolic N configuration on anchor sites tuned effectively the dispersion of iron species and metal-support interaction as well as CO adsorption, improving the FTS performance.

Direct Construction of K-Fe3C@C Nanohybrids Utilizing Waste Biomass of Pomelo Peel as High-Performance Fischer–Tropsch Catalysts

As the only renewable organic carbon source, abundant biomass has long been established and developed to mass-produce functionalized carbon materials. Herein, an extremely facile and green strategy was executed for the first time to in situ construct K-Fe3C@C nanohybrids directly by one-pot carbonizing the pomelo peel impregnated with Fe(NO3)3 solutions. The pyrolytically self-assembled nanohybrids were successfully applied in Fischer–Tropsch synthesis (FTS) and demonstrated high catalytic performance. Accordingly, the optimized K-Fe3C@C catalysts revealed excellent FTS activity (92.6% CO conversion) with highlighted C5+ hydrocarbon selectivity of 61.3% and light olefin (C2-4=) selectivity of 26.0% (olefin/paraffin (O/P) ratio of 6.2). Characterization results further manifest that the high performance was correlated with the in situ formation of the core-shell nanostructure consisting of Fe3C nanoparticles enwrapped by graphitized carbon shells and the intrinsic potassium promoter originated in pomelo peel during high-temperature carbonization. This work provided a facile approach for the low-cost mass-fabrication of high-performance FTS catalysts directly utilizing waste biomass without any chemical pre-treatment or purification.