Interfacial reinforced carbon fiber composites inspired by biological interlocking structure

Bio-inspired copper ion-chelated chitosan coating modified UHMWPE fibers for enhanced interfacial properties of composites

Ultra-high molecular weight polyethylene (UHMWPE) fibers are broadly applied in lightweight and high-strength composite fiber materials. However, the development of UHMWPE fibers is limited by their smooth and chemically inert surfaces. To address the issues, a modified UHMWPE fibers material has been fabricated through the chelation reaction between Cu2+ and chitosan coatings within the surface of fibers after plasma treatment, which is inspired by the hardening mechanism, a crosslinked network between metal ions and proteins/polysaccharides of the tips and edges in arthropod-specific cuticular tools. The coatings improve the surface wettability and interfacial bonding ability, which are beneficial in extending the application range of UHMWPE fibers. More importantly, compared to the unmodified UHMWPE fiber cloths, the tensile property of the modified fiber cloths is increased by 18.89% without damaging the strength, which is infrequent in modified UHMWPE fibers. Furthermore, the interlaminar shear strength and fracture toughness of the modified fibers laminate are increased by 37.72% and 135.90%, respectively. These improvements can be attributed to the synergistic effects between the surface activity and the tiny bumps of the modified UHMWPE fibers. Hence, this work provides a more straightforward and less damaging idea of fiber modification for manufacturing desirable protective and medical materials.

Lightweight Structural Biomaterials with Excellent Mechanical Performance: A Review

The rational design of desirable lightweight structural materials usually needs to meet the strict requirements of mechanical properties. Seeking optimal integration strategies for lightweight structures and high mechanical performance is always of great research significance in the rapidly developing composites field, which also draws significant attention from materials scientists and engineers. However, the intrinsic incompatibility of low mass and high strength is still an open challenge for achieving satisfied engineering composites. Fortunately, creatures in nature tend to possess excellent lightweight properties and mechanical performance to improve their survival ability. Thus, by ingenious structure configuration, lightweight structural biomaterials with simple components can achieve high mechanical performance. This review comprehensively summarizes recent advances in three typical structures in natural biomaterials: cellular structures, fibrous structures, and sandwich structures. For each structure, typical organisms are selected for comparison, and their compositions, structures, and properties are discussed in detail, respectively. In addition, bioinspired design approaches of each structure are briefly introduced. At last, the outlook on the design and fabrication of bioinspired composites is also presented to guide the development of advanced composites in future practical engineering applications.

Protocol to construct biomimetic carbon fiber composites with improved interfacial strength

Weak interfacial strength restricts the mechanical properties of carbon fiber-reinforced composites. Here, inspired by natural hook-groove microstructure system (HGMS) of black kite (Milvus migrans), we detail the steps to construct a biomimetic HGMS based on dopamine-functionalized carbon fibers (CFs) and zinc oxide nanorods (ZnO NRs) using a two-step modification approach. We describe the fabrication of biomimetic carbon fiber composites using vacuum-assisted contact molding (VACM) and subsequent characterization using standard comprehensive mechanical tests techniques.

For complete details on the use and execution of this protocol, please refer to Wang et al. (2022).

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Investigation of natural HGMS and mechanical interlocking mechanism

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Steps to build a biomimetic HGMS based on functionalized CFs and ZnO NRs

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Vacuum-assisted contact molding used to fabricate biomimetic carbon fiber composites

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Guidance for mechanical performance test of the bioinspired CFRCs

Publisher’s note: Undertaking any experimental protocol requires adherence to local institutional guidelines for laboratory safety and ethics.