Outdoor cultivation of Chlorella sp. in an improved thin-film flat-plate photobioreactor in desertification areas

Perspectives on cultivation and harvesting technologies of microalgae, towards environmental sustainability and life cycle analysis

The development of algae is seen as a potential and ecologically sound approach to address the increasing demands in multiple sectors. However, successful implementation of processes is highly dependent on effective growing and harvesting methods. The present study provides a complete examination of contemporary techniques employed in the production and harvesting of algae, with a particular emphasis on their sustainability. The review begins by examining several culture strategies, encompassing open ponds, closed photobioreactors, and raceway ponds. The analysis of each method is conducted in a systematic manner, with a particular focus on highlighting their advantages, limitations, and potential for expansion. This approach ensures that the conversation is in line with the objectives of sustainability. Moreover, this study explores essential elements of algae harvesting, including the processes of cell separation, dewatering, and biomass extraction. Traditional methods such as centrifugation, filtration, and sedimentation are examined in conjunction with novel, environmentally concerned strategies including flocculation, electro-coagulation, and membrane filtration. It evaluates the impacts on the environment that are caused by the cultivation process, including the usage of water and land, the use of energy, the production of carbon dioxide, and the runoff of nutrients. Furthermore, this study presents a thorough examination of the current body of research pertaining to Life Cycle Analysis (LCA) studies, presenting a perspective that emphasizes sustainability in the context of algae harvesting systems. In conclusion, the analysis ends up with an examination ahead at potential areas for future study in the cultivation and harvesting of algae. This review is an essential guide for scientists, policymakers, and industry experts associated with the advancement and implementation of algae-based technologies.

CO2 capture and lipid production performance of microalgae in the S-shaped photobioreactor under different culture modes

An S-shaped photobioreactor was designed by adding grooves and baffles in the traditional photobioreactor to improve the culture efficiency of microalgae. After that, the parameters of the characterization of the S-shaped photobioreactor, such as the mixing time, gas holdup, and gas-liquid mass transfer coefficient, were determined. The biomass, lipid production rate, and average CO₂ capture rate of microalgae were then analyzed under different culture modes. Finally, the feasibility of using digested piggery wastewater combined with simulated flue gas was explored as a culture mode for the microalgae and the lipid properties of the microalgae were analyzed. The results revealed that, at a flow rate of 0.08 vvm, the mixing time was reduced by 8.5 s, the gas hold-up increased by 44.6% and the gas-liquid mass transfer ability was also improved. Improvements were also observed in the biomass values, lipid production rate, and average CO₂ capture rate of the microalgae under different culture conditions, with respective values reaching 0.23 g·(L·d)^-1, 70.28 mg·(L·d)^-1, and 0.43 g·(L·d)^-1 under the mixotrophic mode. Additionally, digested piggery wastewater combined with the simulated microalgae flue gas culture was determined to be feasible. The biomass, lipid production rate, and the average CO₂ capture rate of microalgae, the values of which were 0.22 g·(L·d)^-1, 52.55 mg·(L·d)^-1, and 0.41 g·(L·d)^-1, respectively. Lipid was observed to have the potential to produce high-quality biofuel.

Lab-scale photobioreactor systems: principles, applications, and scalability

Phototrophic microorganisms that convert carbon dioxide are being explored for their capacity to solve different environmental issues and produce bioactive compounds for human therapeutics and as food additives. Full-scale phototrophic cultivation of microalgae and cyanobacteria can be done in open ponds or closed photobioreactor systems, which have a broad range of volumes. This review focuses on laboratory-scale photobioreactors and their different designs. Illuminated microtiter plates and microfluidic devices offer an option for automated high-throughput studies with microalgae. Illuminated shake flasks are used for simple uncontrolled batch studies. The application of illuminated bubble column reactors strongly emphasizes homogenous gas distribution, while illuminated flat plate bioreactors offer high and uniform light input. Illuminated stirred-tank bioreactors facilitate the application of very well-defined reaction conditions. Closed tubular photobioreactors as well as open photobioreactors like small-scale raceway ponds and thin-layer cascades are applied as scale-down models of the respective large-scale bioreactors. A few other less common designs such as illuminated plastic bags or aquarium tanks are also used mainly because of their relatively low cost, but up-scaling of these designs is challenging with additional light-driven issues. Finally, this review covers recommendations on the criteria for photobioreactor selection and operation while up-scaling of phototrophic bioprocesses with microalgae or cyanobacteria.

Insights into upstream processing of microalgae: A review

The aim of this review is to provide insights into the upstream processing of microalgae, and to highlight the advantages of each step. This review discusses the most important steps of the upstream processing in microalgae research such as cultivation modes, photobioreactors design, preparation of culture medium, control of environmental factors, supply of microalgae seeds and monitoring of microalgal growth. An extensive list of bioreactors and their working volumes used, elemental composition of some well-known formulated cultivation media, different types of wastewater used for microalgal cultivation and environmental variables studied in microalgae research has been compiled in this review from the vast literature. This review also highlights existing challenges and knowledge gaps in upstream processing of microalgae and future research needs are suggested.