Promoting effect of transition metal-doped Co–B alloy catalysts for hydrogen production by hydrolysis of alkaline NaBH4 solution

Borohydride Hydrolysis Using a Mechanically and Chemically Stable Aluminium-Stainless Steel Porous Monolith Catalyst Made by 3D Printing

The challenge of moving to a carbon-free energy economy is highlighted in the context of technology and materials restrictions. Many technologies needed for the so-called energy transition depend on critical metals such as platinum, lithium, iridium and cobalt. Here we focus on solid borohydride salts as hydrogen carriers, studying catalysts for hydrogen release. We combine metal 3D printing technology and a Raney-type leaching process to make structured macroscopic catalyst/reactor monoliths of cobalt, aluminium and stainless steel with well-defined micropores. Remarkably, the blank catalyst samples, which are made only from aluminium and stainless steel (Al-SS), show high activity and, importantly, high stability in borohydride hydrolysis, with no mass loss and no surface poisoning. The batch results are confirmed in a continuous setup running for 96 h. Catalyst performance is attributed to the stable porous structure, the mechanical stability of the stainless steel macrostructure, and the presence of accessible Al(OH)x sites. This research shows a clear contribution to sustainability based on multi-factor comparison: The Al-SS catalyst outperforms the state-of-the-art on mechanical and chemical durability, it is both PGM-free and CRM-free, and its preparation follows a simple, scalable and low-waste procedure.

Efficient hydrogenation of Nitrocyclohexane to cyclohexanone oxime over CuFeAl-Layered Double Hydroxide: The promoting role of FeOx

Nitrocyclohexane (NCH) hydrogenation to cyclohexanone oxime (CHO) is of great significance in the production of caprolactam. In this work, CuFeAl-Layered Double Hydroxide (CuFeAl-LDH) catalysts with lamellar structure were prepared by co-precipitation method and applied for NCH hydrogenation, and the promoting role of FeOx was discussed. It was found that FeOx species promote the reduction of Cu2+ and control the ratio of Cu+ to Cu0. In situ DRIFT and density-functional theory (DFT) calculation results confirm that the presence of FeOx species can act as lewis base site to reduce the acid sites and facilitate the isomerization of nitrosocyclohexane to CHO, and promotes the adsorption of NCH and the desorption of the formed CHO to prevent its further reaction to form byproducts. CuFe0.05Al shows the best catalytic performance of 100 % NCH conversion and 93.35 % selectivity to CHO under mild conditions. This work provides a new idea for the design of non-noble metal-based catalysts with high activity for the selective hydrogenation of nitro compounds.

Electrospun Carbon Nanofibers Derived from Polyvinyl Alcohol Embedded with Bimetallic Nickle-Chromium Nanoparticles for Sodium Borohydride Dehydrogenation

Bimetallic NiCr nanoparticles decorated on carbon nanofibers (NiCr@CNFs) were synthesized through electrospinning and investigated as catalysts for hydrogen generation from the dehydrogenation of sodium borohydride (SBH). Four distinct compositions were prepared, with chromium content in the catalysts ranging from 5 to 25 weight percentage (wt%). Comprehensive characterization confirmed the successful formation of bimetallic NiCr@CNFs. Notably, among the compositions, the catalyst containing 20 wt% Cr exhibited the highest efficiency in SBH dehydrogenation. Kinetic studies revealed that hydrogen production followed a first-order reaction with respect to the catalyst quantity. Additionally, the reaction time decreased with increasing temperature. The activation energy (Ea), entropy change (ΔS), and enthalpy change (ΔH) were calculated as 34.27 kJ mol-1, 93.28 J mol·K-1, and 31.71 kJ mol-1, respectively. The improved catalytic performance is attributed to the synergistic interaction between Ni and Cr. This study proposes a promising strategy for the advancement of Ni-based catalysts.

Adsorption effects of electron scavengers and inorganic ions on catalysts for catalytic oxidation of sulfamethoxazole in radiation treatment

This study aimed to investigate adsorption effects of electron scavengers (H2O2 and S2O82-) on oxidation performance for mineralization of sulfamethoxazole (SMX) in radiation treatment using catalysts (Al2O3, TiO2). Hydrogen peroxide (H2O2, 1 mM) as an electron scavenger showed weak adsorption onto catalysts (0.012 mmol g-1-Al2O3 and 0.004 mmol g-1-TiO2, respectively), leading to an increase in TOC removal efficiency of SMX within the absorbed dose of 30 kGy by 12.3% with Al2O3 and by 8.0% with TiO2. The weak adsorption of H2O2 onto the catalyst allowed it to act as an electron scavenger, promoting indirect decomposition reactions. However, high adsorption of S2O82- (1 mM) onto Al2O3 (0.266 mmol g-1-Al2O3) showed a decrease in TOC removal efficiency of SMX from 76.2% to 30.2% within the absorbed dose of 30 kGy. The high adsorption of S2O82- onto the catalyst inhibited direct decomposition reaction by reducing adsorption of SMX on catalysts. TOC removal efficiency for Al2O3 without electron scavengers in an acidic condition was higher than that in a neutral or alkaline condition. However, TOC removal efficiency for Al2O3 with S2O82- was higher in a neutral condition than in other pH conditions. This indicates that the pH of a solution plays a critical role in the catalytic oxidation performance by determining surface charges of catalysts and yield of reactive radicals produced from water radiolysis. In the radiocatalytic system, H2O2 enhances the oxidation performance of catalysts (Al2O3 and TiO2) over a wide pH range (3-11). Meanwhile, S2O82- is not suitable with Al2O3 in acidic conditions because of its strong adsorption onto Al2O3 in this study.

Electrospun NiPd Nanoparticles Supported on Polymer Membrane Nanofibers as an Efficient Catalyst for NaBH4 Dehydrogenation

Sodium borohydride (SBH) hydrolysis in the presence of cheap and efficient catalysts has been proposed as a safe and efficient method for generating clean hydrogen energy for use in portable applications. In this work, we synthesized bimetallic NiPd nanoparticles (NPs) supported on poly(vinylidene fluoride-co-hexafluoropropylene) nanofibers (PVDF-HFP NFs) via the electrospinning approach and reported an in-situ reduction procedure of the NPs being prepared by alloying Ni and Pd with varying Pd percentages. The physicochemical characterization provided evidence for the development of a NiPd@PVDF-HFP NFs membrane. The bimetallic hybrid NF membranes exhibited higher H₂ production as compared to Ni@PVDF-HFP and Pd@PVDF-HFP counterparts. This may be due to the synergistic effect of binary components. The bimetallic Ni_1-xPd_x(x = 0, 0.05, 0.1, 0.15, 0.2, 0.25, 0.3)@PVDF-HFP nanofiber membranes exhibit composition-dependent catalysis, in which Ni₇₅Pd₂₅@PVDF-HFP NF membranes demonstrate the best catalytic activity. The full H₂ generation volumes (118 mL) were obtained at a temperature of 298 K and times 16, 22, 34 and 42 min for 250, 200, 150, and 100 mg dosages of Ni₇₅Pd₂₅@PVDF-HFP, respectively, in the presence of 1 mmol SBH. Hydrolysis utilizing Ni₇₅Pd₂₅@PVDF-HFP was shown to be first order with respect to Ni₇₅Pd₂₅@PVDF-HFP amount and zero order with respect to the [NaBH₄] in a kinetics study. The reaction time of H₂ production was reduced as the reaction temperature increased, with 118 mL of H₂ being produced in 14, 20, 32 and 42 min at 328, 318, 308 and 298 K, respectively. The values of the three thermodynamic parameters, activation energy, enthalpy, and entropy, were determined toward being 31.43 kJ mol^-1, 28.82 kJ mol^-1, and 0.057 kJ mol^-1 K^-1, respectively. It is simple to separate and reuse the synthesized membrane, which facilitates their implementation in H₂ energy systems.

Membrane Nanofiber-Supported Cobalt-Nickel Nanoparticles as an Effective and Durable Catalyst for H2 Evolution via Sodium Borohydride Hydrolysis

The successful support of bimetallic NiCo alloy nanoparticles (NPs) on poly(vinylidene fluoride-co-hexafluoropropylene) nanofibers (PVDF-HFP NFs) was achieved through electrospinning (ES) and in situ reduction. The synthesis and physicochemical characterization of Ni-Co@PVDF-HFP NFs with a range of bimetallic compositions (Ni_1-xCo_x, x = 0, 0.1, 0.3, 0.5, 0.7, 0.9, and 1) supported on PVDF-HFP NFs was undertaken. In comparison to their counterparts (Ni-PVDF-HFB and Co-PVDF-HFB), the bimetallic hybrid NF membranes demonstrated a significantly increased volume of H₂ generation from sodium borohydride (SBH). The high performance of bimetallic catalysts can be attributed mostly to the synergistic impact of Ni and Co. Among all fabricated catalysts, Ni_0.3Co_0.7@PVDF-HFP produced the highest H₂ production in a short time. The maximum generated H₂volume was 118 mL in 11.5, 9, 6, and 4.5 min at 298, 308, 318, and 328 K, respectively. Kinetic analyses showed that the hydrolysis process proceeded as a quasi-first-order reaction with respect to the amount of catalyst and as a zero-order reaction with respect to the concentration of SBH. Thermodynamics studies were also undertaken and the parameters were calculated as E_a, ΔS, and ΔH = 30.17 kJ/mol, 0.065 kJ/mol, and 27.57 kJ/mol K, respectively. The introduced NFs can be easily separated and reused, which facilitates their industrialization and commercialization applications in hydrogen storage systems.

Improvement and regeneration of Co-B amorphous alloy nanowires for the selective hydrogenation of cinnamaldehyde

One-dimensional Co-B amorphous alloy nanowires (NWs) were prepared using surfactant as a template and were treated with plasma to study the effect of different treatment times on the essential physical and chemical properties of the catalyst. The study showed that plasma with a certain amount of strength will not change the morphology and amorphous structure of the NWs within the chosen treatment time. It could, however, modify the electronic structure and active sites of the catalyst surface, increase its specific surface area and H2 adsorption capacity, and also improve the selective hydrogenation performance of cinnamaldehyde. Most of all, plasma treatment could also play an important role in the reuse of catalysts. After several recycling reactions, plasma treatment on Co-B amorphous alloy NWs could regenerate their high catalytic activity. This work provides a novel method for preserving the high catalytic activity and stability of amorphous alloy nanomaterials, as well as for increasing their reusability.

Catalytic and Photocatalytic Electrospun Nanofibers for Hydrogen Generation from Ammonia Borane Complex: A Review

Hydrogen (H₂) is a promising renewable energy source that can replace fossil fuels since it can solve several environmental and economic issues. However, the widespread usage of H₂ is constrained by its storage and safety issues. Many researchers consider solid materials with an excellent capacity for H₂ storage and generation as the solution for most H₂-related issues. Among solid materials, ammonia borane (abbreviated hereafter as AB) is considered one of the best hydrogen storage materials due to its extraordinary H₂ content and small density. However, the process must be conducted in the presence of efficient catalysts to obtain a reasonable amount of generated H₂. Electrospun nanofibrous catalysts are a new class of efficient catalysts that involves the usage of polymers. Here, a comprehensive review of the ceramic-supported electrospun NF catalysts for AB hydrolysis is presented, with a special focus on catalytic and photolytic performance and preparation steps. Photocatalytic AB hydrolysis was discussed in detail due to its importance and promising results. AB photocatalytic hydrolysis mechanisms under light were also explained. Electrospun catalysts show excellent activity for AB hydrolysis with good recyclability. Kinetics studies show that the AB hydrolysis reaction is independent of AB concentration and the first-order reaction of NF catalysts.

Hydrogen Production via Hydrolysis and Alcoholysis of Light Metal-Based Materials: A Review

As an environmentally friendly and high-density energy carrier, hydrogen has been recognized as one of the ideal alternatives for fossil fuels. One of the major challenges faced by "hydrogen economy" is the development of efficient, low-cost, safe and selective hydrogen generation from chemical storage materials. In this review, we summarize the recent advances in hydrogen production via hydrolysis and alcoholysis of light-metal-based materials, such as borohydrides, Mg-based and Al-based materials, and the highly efficient regeneration of borohydrides. Unfortunately, most of these hydrolysable materials are still plagued by sluggish kinetics and low hydrogen yield. While a number of strategies including catalysis, alloying, solution modification, and ball milling have been developed to overcome these drawbacks, the high costs required for the "one-pass" utilization of hydrolysis/alcoholysis systems have ultimately made these techniques almost impossible for practical large-scale applications. Therefore, it is imperative to develop low-cost material systems based on abundant resources and effective recycling technologies of spent fuels for efficient transport, production and storage of hydrogen in a fuel cell-based hydrogen economy.

Alkaline Water Oxidation Using a Bimetallic Phospho-Boride Electrocatalyst

New oxygen evolution reaction (OER) electrocatalysts based on low-cost elements, which set new benchmark levels of activity, are vital if water electrolysis is to be applied on a global scale. Herein, a low-cost bimetallic phospho-boride catalyst was developed that showed outstanding OER activity of approximately 195 mV to achieve 10 mA cm^-2 in alkaline water electrolysis, with a minimal catalyst loading of 0.3 mg cm^-2 . The contrasting electron transfer property of the metal borides and phosphides when combined in phospho-boride modulated the electron density of the Co atom, yielding highly active CoOOH species at lower potentials. The addition of Mo at low levels further enhanced the activity by increasing the surface area and by formation of nano-crystalline domains. The combined contributions from each of the components resulted in a new benchmark mass activity of 666 A g^-1 at 300 mV overpotential. This work presents a new avenue towards fabricating electrode materials with exceptional performances.

Noble-metal-free nanocatalysts for hydrogen generation from boron- and nitrogen-based hydrides

We focus on the recent advances in non-noble metal catalyst design, synthesis and applications in dehydrogenation of chemical hydrides (e.g. NaBH₄, NH₃BH₃, NH₃, N₂H₄, N₂H₄BH₃) due to their high hydrogen contents and CO-free H₂ production.

Electrospun Bimetallic NiCr Nanoparticles@Carbon Nanofibers as an Efficient Catalyst for Hydrogen Generation from Ammonia Borane

In this study, we report on the fabrication and utilization of NiCr alloy nanoparticles (NPs)-decorated carbon nanofibers (CNFs) as efficient and competent non-precious catalysts for the hydrolytic dehydrogenation of ammonia borane (AB) at 25 ± 2 °C. The introduced NFs have been fabricated in one step using a high-temperature thermal decomposition of the prepared electrospun nanofiber mats (nickel acetate tetrahydrate, chromium acetate dimer, and polyvinyl alcohol) in an inert atmosphere. The chemical composition of the NFs with different proportions of Ni_1−xCr_x (x = 0.0, 0.1, 0.15, 0.2, 0.25, 0.3) was established via standard characterization techniques. These techniques proved the formation of disorder Cr₂Ni₃ alloy and carbon for all the formulations. The as-synthesized composite NFs exhibited a higher catalytic performance for AB dehydrogenation than that of Cr-free Ni–CNFs. Among all the formulations, the sample composed of 15% Cr shows the best catalytic performance, as more H₂ was released in less time. Furthermore, it shows good stability, as it is recyclable with little decline in the catalytic activity after six cycles. It also demonstrates the activation energy, entropy (ΔS), and enthalpy (ΔH) with 37.6 kJ/mole, 0.094 kJ/mole, and 35.03 kJ/mole, respectively. Accordingly, the introduced catalyst has a lower price with higher performance encouraging a practical sustainable H₂ energy application from the chemical hydrogen storage materials.

The promoted catalytic hydrogenation performance of bimetallic Ni–Co–B noncrystalline alloy nanotubes

A noncrystalline Ni–B alloy in the shape of nanotubes has demonstrated its superior catalytic performance for some hydrogenation reactions. Remarkable synergistic effects have been observed in many reactions when bimetallic catalysts were used; however, bimetallic noncrystalline alloy nanotubes are far less investigated. Here, we report a simple acetone-assisted lamellar liquid crystal approach for synthesizing a series of bimetallic Ni–Co–B nanotubes and investigate their catalytic performances. The dilution effect of acetone on liquid crystals was characterized by small-angle X-ray diffraction (SAXRD) and scanning electron microscopy (SEM). The Ni/Co molar ratio of the catalyst was varied to study the composition, porous structure, electronic interaction, and catalytic efficiency. In the liquid-phase hydrogenation of p-chloronitrobenzene, the as-prepared noncrystalline alloy Ni–Co–B nanotubes exhibited higher catalytic activity and increased stability as compared to Ni–B and Co–B alloy nanotubes due to electronic interactions between the nickel and cobalt. The excellent hydrogenation performance of the Ni–Co–B nanotubes was attributed to their high specific surface area and the characteristic confinement effects, compared with Ni–Co–B nanoparticles.

Ni–Co–B noncrystalline alloy nanotubes exhibited higher catalytic activity and better stability due to the synergistic interactions between nickel and cobalt.

Highly Active Nickel-Based Catalyst for Hydrogen Evolution in Anion Exchange Membrane Electrolysis

Anion exchange membrane (AEM) electrolysis is hampered by two main issues: stability and performance. Focusing on the latter, this work demonstrates a highly active NiMo cathode for hydrogen evolution in AEM electrolysis. We demonstrate an electrolyzer performance of 1 A cm−2 at 1.9 V (total cell voltage) with a NiMo loading of 5 mg cm−2 and an iridium black anode in 1 M KOH at 50 °C, that may be compared to 1.8 V for a similar cell with Pt at the cathode. The catalysts developed here will be significant in supporting the pursuit of cheap and environmentally friendly hydrogen fuel.

Enhanced catalytic activity of the nanostructured Co-W-B film catalysts for hydrogen evolution from the hydrolysis of ammonia borane

In this work, nanostructured Co-W-B films are successfully synthesized on the foam sponge by electroless plating method and employed as the catalysts with enhanced catalytic activity towards hydrogen evolution from the hydrolysis of ammonia borane (NH₃BH₃, AB) at room temperature. The particle size of the as-prepared Co-W-B film catalysts is varied by adjusting the depositional pH value to identify the most suitable particle size for hydrogen evolution of AB hydrolysis. The Co-W-B film catalyst with the particle size of about 67.3 nm shows the highest catalytic activity and can reach a hydrogen generation rate of 3327.7 mL min^-1 g_cat^-1 at 298 K. The activation energy of the hydrolysis reaction of AB is determined to be 32.2 kJ mol^-1. Remarkably, the as-obtained Co-W-B film is also a reusable catalyst preserving 78.4% of their initial catalytic activity even after 5 cycles in hydrolysis of AB at room temperature. Thus, the enhanced catalytic activity illustrates that the Co-W-B film is a promising catalyst for AB hydrolytic dehydrogenation in fuel cells and the related fields.

A review of transition-metal boride/phosphide-based materials for catalytic hydrogen generation from hydrolysis of boron-hydrides

Efficient hydrogen generation and storage is an essential prerequisite of a future hydrogen economy.

Base-promoted hydrolytic dehydrogenation of ammonia borane catalyzed by noble-metal-free nanoparticles

Noble-metal-free CuCoMo catalysts exhibited ultra-high catalytic performance toward the hydrolytic dehydrogenation of ammonia borane under the assistance of a base.

Co–P/graphene alloy catalysts doped with Cu and Ni for efficient photocatalytic hydrogen generation

Co–Cu–P/GP exhibited excellent photocatalytic H₂ evolution rates and high apparent quantum efficiencies under visible light irradiation.

Synthesis of Ni–P–B amorphous nanoparticles with uniform size as a potential hydrodeoxygenation catalyst

Ni–P–B amorphous nanoparticles were synthesized using a facile chemical reduction method and exhibited good hydrodeoxygenation activity.

Highly selective catalytic hydrodeoxygenation of Caromatic–OH in bio-oil to cycloalkanes on a Ce–Ni–W–B amorphous catalyst

Ce–Ni–W–B amorphous catalysts exhibited high activity in the hydrodeoxygenation (HDO) of C_aromatic–OH. The deoxygenation degree was up to 98.1% with low aromatics selectivity at 498 K. Both the aromatics content and reaction temperature were decreased, which realized the energy saving and consumption reduction in the HDO process.