Methanation of carbon monoxide over promoted flame-synthesized cobalt clusters stabilized in zirconia matrix

Structural Changes of Ni and Ni-Pt Methane Steam Reforming Catalysts During Activation, Reaction, and Deactivation Under Dynamic Reaction Conditions

Ni-based catalysts are the most widely used materials to produce H2 in large-scale methane steam reformers under stationary conditions. For domestic applications such as fuel cells, H2 production involves the exposure of the catalysts to more dynamic conditions due to the daily startup and shutdown operation mode, making Ni-based catalysts susceptible to oxidation and deactivation. In this context, we report a systematic investigation of the structural changes occurring for monometallic Ni/MgAlOx and bimetallic NiPt/MgAlOx catalysts during methane steam reforming under transient conditions, comprising catalyst activation, operation, and deactivation processes. Besides extensive catalytic tests, the samples prepared by incipient wetness impregnation were characterized by complementary methods, including N2-physisorption, X-ray diffraction, H2-temperature-programmed reduction, and electron microscopy. Next, the structure of the Ni and Pt species was monitored under reaction conditions using time and spatially resolved in situ/operando X-ray absorption spectroscopy. The results obtained show that before catalyst activation by H2-reduction, nickel diffuses into the support lattice and forms mixed oxides with magnesium. In the activated catalysts, Ni is present in the metallic state or alloyed with Pt. A clear beneficial effect of the noble metal addition was identified on both the activity and stability of the bimetallic NiPt/MgAlOx catalyst. In contrast, the pronounced oxidation and reincorporation of Ni into the support lattice were observed for the monometallic sample, and these catalyst deactivation effects are hindered in the bimetallic Ni-Pt catalyst. Overall, the outcome of our study not only helps in understanding the catalyst activation/deactivation processes at an atomic level but also provides the basis for the rational development of improved methane steam reforming catalysts.

Anti-sintering ZrO2-modified Ni/α-Al2O3 catalyst for CO methanation

The ZrO₂-modified Ni/α-Al₂O₃ catalysts prepared by a modified impregnation method show obvious enhancement of Ni anti-sintering because of the special distribution of ZrO₂ nanoparticles on the surface of the catalyst.

Synthesis of catalytic materials in flames: opportunities and challenges

In this review we identify the crucial factors for the synthesis of catalytic materials by flame methods and examine their potential for controlling the chemical, physical and catalytic properties of as made catalysts.

Direct versus hydrogen-assisted CO dissociation over stepped Ni and Ni3Fe surfaces: a computational investigation

The adsorption and dissociation of CO over stepped Ni and Ni3Fe surfaces were systematically studied using density functional theory slab calculations. Both (211)-like surface structure terminations (NiNi step and NiFe step, denoted as Ni3Fe(211)-AA and Ni3Fe(211)-AB) are considered for Ni3Fe. Direct scission of the C-O bond in CO is identified as the least likely one among the three proposed dissociation pathways and CO dissociation via a CHO intermediate appears to be most feasible at low CO coverage on pure and alloyed Ni(211) surfaces. The priority of H-assisted CO dissociation might originate from the more activated C-O bond in COH and CHO. Compared to Ni(211), the Ni3Fe(211)-AB surface could facilitate CO activation especially for the most possible CHO intermediate mechanism, whose rate-limiting step is found to be altered. The d-band center theory and Mulliken charge analysis are also employed to explain the activity difference between Ni3Fe(211)-AB and Ni3Fe(211)-AA. The significant structural sensitivity of CO dissociation highlights the importance of Fe locating in the step edge and the high reactivity of Ni3Fe(211)-AB is largely ascribed to the synergistic effect between Ni and Fe at the step edge.

Facile synthesis of ordered mesoporous Ni–Zr–Al catalysts with high hydrothermal stability for CO methanation

The ordered mesoporous Ni–Zr–Al catalyst exhibits high hydrothermal stability as well as high anti-coking and anti-sintering properties, due to the confinement effect of the mesopore channels and the incorporation of the ZrO₂ species.